Cummins Marine Diesel Repower Specialists Forums Cummins Marine Engines

Viewing 20 topics - 301 through 320 (of 3,774 total)
    • Cummins Marine Forum Topics
    • Leaking Fuel Cooler

      This topic has 1 reply, has 2 voices, and was last updated byTony Athens 8 months ago

      June 20, 2023 at 12:17 pm I have had an issue with water and algae in my tanks this year. Ā The fuel polishing mechanic pulled a bunch of water out of the tanks, mostly port. He mentioned that I may have a leaking fuel cooler. Ā How would I know?Ā 2002 GB 42 Twin 6CTA 8.3 2 300 gallon tanks with transfer hose open to allow tanks to stay even. Ā Thank you in advance. Art

      Started by: Art Libby


      1 Reply
      September 4, 2023 at 6:37 am If you had a leaking fuel cooler, your fuel tank would over fill with raw water in just a few hours of running. Deck fills or fuel tank vents are most likelyĀ  your issue–Or you fuel supplier?

      Last Post by: Tony Athens posted: 8 months ago

    • MDL 4 / 423L Cummins operating temp

      This topic has 1 reply, has 2 voices, and was last updated byTony Athens 8 months ago

      June 10, 2023 at 8:41 am Hello Guys, I have a 423L on a 20KW Onan Gene. I was curious how hot should the block be if Iā€™m shooting it with a temp gun. I see the exhaust elbow before the raw water is about 238F at normal running under load, 114F after raw water. Temp at oil pan was around 218-220F. On a different note can anyone tell me how to trip the sensors manually, like oil pressure sensor, low oil sensor, coolant temp and over rev sensors. I just want to make sure t…

      Started by: Paul Ordetx


      1 Reply
      September 4, 2023 at 6:32 am Not a good answer but getting ONAN support like this is basically non-existent from what I have experienced.. Sorry

      Last Post by: Tony Athens posted: 8 months ago

    • Sherwood GC5 Seawater Pump – nut ceased engine

      This topic has 1 reply, has 2 voices, and was last updated byTony Athens 8 months ago

      June 14, 2023 at 10:24 am I posted a few weeks back regarding our 6BTA 5.9 250 HP engine ceasing.Ā  Ā We took the engine out of the boat and come to find out we believe the Sherwood GC5 Seawater Pump, in particular the nut is the culprit.Ā  Ā When we started taking it apart the nut was not on the tapered shaft.Ā  Ā What we did find was pieces of steal in the gears along with dents that provided us with evidence that the nut came off, got lodged in the gears, stopped the engine…

      Started by: Shannon Honebrink


      1 Reply
      September 4, 2023 at 6:29 am Were you ever able to sort this out with Sherwood or Cummins ?

      Last Post by: Tony Athens posted: 8 months ago

    • QSB5.9 – Holset HX40 v Cummins Turbo

      This topic has 3 replies, has 3 voices, and was last updated byPatrick Mangum 8 months ago

      August 31, 2023 at 10:19 am Hi I recently bought a Galeon 420 that has a pair of QSB 5.9 Cummins – fantastic! Unfortunately the previous owners didn’t take good care of her so I’m working my way through servicing and replacing various bits – it’s starting to add up! Whilst looking to replace the injectors and the turbocharger I noticed that these were off the shelf parts from other companies with Cummins badge on them with a much lower price. …

      Started by: Jules Zatara


      3 Replies
      September 2, 2023 at 11:03 am I’ve had good luck with Naples Turbo or Turbo Exchange.Ā Ā 

      Last Post by: Patrick Mangum posted: 8 months ago

    • Impeller remova QSB 5.9l

      This topic has 7 replies, has 7 voices, and was last updated byJohn 8 months ago

      November 5, 2018 at 7:20 am Hi Tony, A very simple question: how to remove the impeller from the water pump on my QSB 5.9 ? See attached picture. Thank you !!

      Started by: Alain planas


      7 Replies
      September 1, 2023 at 3:38 pm Hi,Ā  Sorry, I had not seen Tony tips which give advice on impeller.Ā  I’m going to buy the one that advises instead šŸ˜‚  

      Last Post by: John posted: 8 months ago

    • 160 vs 180 thermostat

      This topic has 3 replies, has 3 voices, and was last updated byBlake H 8 months ago

      August 31, 2023 at 6:20 am I currently have the 160 deg thermostat installed in my 6bta. I do a lot of drift fishing at idle and slow trolling. My temp gauge usually reads 145-150 even at cruise. Should I switch to the 180 thermostat considering how much idling and slow trolling I do?

      Started by: Blake H


      3 Replies
      September 1, 2023 at 7:06 am So Iā€™m on the Long Island Sound. Rare that my runs are more than 45 mins. My boat is way overpowered as itā€™s a 25ft downeast hull with a 6bta. The engine is rated to 370 but the prior owner detuned the engine to about 315 by under propping. My cruise is around 2300 RPMs. But most of the time Iā€™m idling while drifting for fluke or trolling at 3.5 kts for stripers. There is white smoke at idle and at the slower trolling speeds. I have a raw water …

      Last Post by: Blake H posted: 8 months ago

    • Is this normally warm

      This topic has 10 replies, has 3 voices, and was last updated byRob Schepis 8 months ago

      July 27, 2023 at 9:17 pm I just had these serviced a few months ago. I notice when I run the boat they are pretty warm. End caps are nice and cool. I just don’t remember them being warm on previous trips. Thanks for the intel. -Lew

      Started by: Lew


      10 Replies
      August 29, 2023 at 8:43 am Questions that need answers but are never asked are dumb. Ask away, Ā all is good.Ā 

      Last Post by: Rob Schepis posted: 8 months ago

    • Turbo or Aftercooler Core

      This topic has 9 replies, has 5 voices, and was last updated byRob Schepis 8 months ago

      August 10, 2023 at 11:58 am I have twin Cummins BTA 5.9. I am cleaning and servicing two very, very dirty oily (airside) aftercooler cores. Both engines are suffering from the same symptoms. They both have dirty, oily aftercooler cores and they both have oil leaking at the turbos.Ā  Question: Is the dirty core causing turbo pressure and leaks at the turbo or is the turbo oil causing the aftercooler cores to get oily? The turbos seem to spin normally and have no play or loos…

      Started by: Frank Ketcham


      9 Replies
      August 29, 2023 at 5:36 am If it’s just oily clean it up with a solvent and a paint brush, inside the air tube/hoses too.

      Last Post by: Rob Schepis posted: 8 months ago

    • Dry liners for QSB5.9

      This topic has 7 replies, has 6 voices, and was last updated byTony Athens 8 months ago

      August 10, 2023 at 8:33 pm I recall seeing somewhere that you said thatĀ  that dry liners are unsuitable in reconditioning QSB 5.9s. My insurers are requesting quotes to repair my engine after seawater up the exhaust, and the quotes I have received are based on using dry liners. Is there some some way I can document to my insurers that dry liners are not suitable for this engine. Many thanks for your help  

      Started by: Bill de la Mare


      7 Replies
      August 27, 2023 at 9:58 am IMO, do not compare 20-35HP per liter parent bore engines to 50HP++ per liter parent bore engines.Ā  Notice the word MARINEĀ  & besides,Ā  QSOL is full of errors,Ā  just like you seem to want to buy into.

      Last Post by: Tony Athens posted: 8 months ago

    • Code 559 low fuel pressure – accelerating 1 2

      This topic has 29 replies, has 8 voices, and was last updated byFernando Perez 8 months ago

      September 18, 2018 at 5:01 pm Hello, Ive been trying to solve the 559 low fuel pressure alarm for some time now with no results. Right now it only activates when power is put to plane and when WOT. Boat has a pair of 5.9 QSB 355 hp 650 hrs 2007 Here a list of things done with no sucess in order: 1)Replaced racor. (Issue improved but still present) 2)Replaced engine fuel filter and vacum gauge on racor) 3)Replaced pressure sensor on fuel rail. 4)Replaced fuel transfer pump …

      Started by: Fernando Perez


      29 Replies
      August 26, 2023 at 1:11 pm Look for the ecm and find the lines. Dont have pictures, the code can be many other things. . Good luck.Ā 

      Last Post by: Fernando Perez posted: 8 months ago

    • Cummins QSB 5.9 lost power on plane and vibrates

      This topic has 14 replies, has 5 voices, and was last updated byRob Schepis 8 months ago

      July 29, 2023 at 9:08 am Hey guys, new to the forum, Ā  We recently just took our Tiara 3600 sovren to key west and back. Put about 4-500 miles on the boat and itā€™s powered 380 QSB cummins. while crying back through the inter coastal about 10 miles from home my starboard engine lost power and I brought the engines down to an idle. The engine never turned off, but now it vibrates the boat in neutral and has power loss. Ā The oil pressure was perfect and the heat was at 180…

      Started by: Luke Lapham


      14 Replies
      August 25, 2023 at 5:24 am Luke when you have time give this a thorough read: Propellers Move Boats, Engines Just Turn Them

      Last Post by: Rob Schepis posted: 8 months ago

    • Racor Filter Emptied before starting

      This topic has 7 replies, has 4 voices, and was last updated bypwrobert 8 months ago

      August 21, 2023 at 12:49 pm I am installing in my 38 Chris Craft two 430 hp RecĆ³n Cummins 6CTA engines with two racor FG1000 filters.Ā  Before starting the engines, I fill the fuel filters and they are emptied shortly before starting the engines and I don’t understand why?Ā  I wonder: should the filter retain the fuel?Ā  Does the engine have a check valve?Ā  Everything installed is new and I don’t know where I can have the error and if this is normal?Ā  Can you help…

      Started by: Mikel Arechabaleta


      7 Replies
      August 23, 2023 at 6:03 am A quick Google search does indeed say the ball acts as a backflow preventer. The Seaboard spinon filters don’t have backflow preventers and I asked Tony about the use of backflow preventers a couple of months ago and he doesĀ  not recommended them. So we are back to why Both drain their fuel.Ā  I feel it is from an air leak.Ā  Likely after the Racor or in the Lid to the Racor itself.Ā  Check the edge of the filter body where the square cut ori…

      Last Post by: pwrobert posted: 8 months ago

    • 1993 Cummins 6BTA5.9 M2 Coolant issue.

      This topic has 5 replies, has 3 voices, and was last updated byScott Blayden 8 months ago

      August 21, 2023 at 2:50 pm Hello, I guess I’ll get to the point. The captured coolant system on one of my 5.9 is loosing coolant everytime we take the boat out. The coolant isn’t in the bilge, or the oil. I have had the heat exchanger pressure tested and it’s good. Wondering if someone out there has any suggestions. Thanks

      Started by: Scott Blayden


      5 Replies
      August 23, 2023 at 5:48 am yes. it has been bypassed

      Last Post by: Scott Blayden posted: 8 months ago

    • Cracked rocker arm assembly

      This topic has 1 reply, has 2 voices, and was last updated byTony Athens 8 months ago

      August 20, 2023 at 6:02 am I have a 6BT 210 CPL 742 with about 3000 hours since major overhaul (new head, injectors, etc).Ā  I had a small oil leak coming out of valve cover #2 so I tightened the bolt about 1/8 turn hoping that would take care of the problem.Ā  I immediately regretted doing that since I overtightened the valve cover bolt a little bit.Ā  I didn’t feel anything break at the time, so I left it be, hoping everything would be good. About 30 minutes after we…

      Started by: mattreigle


      1 Reply
      August 22, 2023 at 5:39 pm In the overĀ  40 yrs since this design came to be,Ā  1980-ish ?) , I have never seen this–NEVER. Give me a few days do look at some old engines I have in stock to seen what can be done.. You need to send me a direct email to remind me. [email protected]  

      Last Post by: Tony Athens posted: 8 months ago

    • QSC 8.3 Sea Water Pump Removal

      This topic has 2 replies, has 2 voices, and was last updated byBobby Harvey 8 months ago

      August 21, 2023 at 8:40 am Hi guys. Just a quick check. I am going to remove my sea water pump from my stbd engine. I was wondering about the gear box where the pump is connected. Will there be any fluid surprises for me when I do this other than some residual water in the tubes? Any advice or words of wisdom to offer before I begin would be appreciated? šŸ™‚Ā  Thanks.

      Started by: Bobby Harvey


      2 Replies
      August 22, 2023 at 5:21 pm Ha ha…..Everything looks scary to me man. My first boat. But, yes it looks easy. I have some Metal Lube left from the core maintenance. I put that stuff on everything! Thank you for taking the time.Ā 

      Last Post by: Bobby Harvey posted: 8 months ago

    • 6CTA turbo removal/shop manual?

      This topic has 2 replies, has 2 voices, and was last updated byF/V Sophia Rose 8 months ago

      August 21, 2023 at 3:38 pm New member up in Maine could use some help. Apologies if this has already been posted somewhere but Ive had no luck finding the info. Ā My ZF gear has gone out and I have to remove the turbo assembly to pull the transmission.Ā  Ā Im not new to working on engines but Im new to these 8.3s. Ā  Is there a shop manual that describes the process of removing the turbo? Ā  Ā Any tips or advice would be appreciated.Ā 

      Started by: F/V Sophia Rose


      2 Replies
      August 22, 2023 at 7:23 am Thank you Jimmy!Ā 

      Last Post by: F/V Sophia Rose posted: 8 months ago

    • Declining Speed a Turbo filter Issue?

      This topic has 5 replies, has 3 voices, and was last updated byJimmyK 8 months ago

      August 20, 2023 at 12:15 pm I have a 6BT-5.9m 210 hp engine (Serial # 45795214) driving a 1999 Mainship Pilot. I have noticed over the season that the SOG has been declining – at the beginning of the season I was doing 12.7 knots easily at 2400 rpm and 15.6 @ WOTĀ  which was just a tad south of 2600 as indicated on the tach- now the average speed has fallen to about 10.2 at 2400 and 12,5 at WOT. This is kind of a rough average taking into account currents and tides in…

      Started by: Nigel A Veater 6BT-5.9M 210hp


      5 Replies
      August 22, 2023 at 6:38 am Pay for a short haul & get the bottom cleaned, perform a visual inspection of the prop(s) and the bottom.

      Last Post by: JimmyK posted: 8 months ago

    • Oil pressure test port for QSC

      This topic has 3 replies, has 2 voices, and was last updated byJason Leslie 8 months ago

      August 16, 2023 at 9:36 am I was wondering if anyone knows a good oil Ā pressure test port for the Cummins QSCā€™s. My starboard engine has gone to a zero pressure display and alarm. This was just after starting the motor and putting it into gear. It spiked to 70 psi then went to zero. Iā€™m guessing it is just a malfunction on the electronic sending unit. However, I would like to hook up a manual gauge to confirm that my electronic sending unit is bad. I would also like to pr…

      Started by: Jason Leslie


      3 Replies
      August 21, 2023 at 1:48 pm Additional pictures

      Last Post by: Jason Leslie posted: 8 months ago

    • 6BT210 Cracked Rocker Arm Assembly

      This topic has 2 replies, has 1 voices, and was last updated bymattreigle 8 months ago

      August 20, 2023 at 2:50 pm I have a 6BT210 CPL 742 with about 3000 hours since a minor rebuild (new head, new injectors, rebuilt fuel pump, etc.) A week ago I noticed a slight oil leak coming from #2 valve cover.Ā  I decided to tighten the valve cover bolt a little (about 1/8 turn) hoping it would solve the oil leak problem.Ā  I think I overtigtened that bolt.Ā  About 30 minutes from the dock on our last trip, I go to increase the RPMs to 2000 and noticed I could only get 18…

      Started by: mattreigle


      2 Replies
      August 21, 2023 at 12:41 am I took the rocker arm assembly off by removing the head bolt. The smaller 8mm bolt snapped off flush with the head so I will have to extract it. Ā  I don’t see any damage to the head and the push rods look straight. Hoping i can put a new rocker assembly on with a new head bolt and it’s good.Ā    There is a small piece of metal missing (see pics) which could have ended up in tappet cover/oil pan. Does this mean I have to pull the …

      Last Post by: mattreigle posted: 8 months ago

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