Cummins Marine Diesel Repower Specialists › Forums › Marine Transmissions

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    • Cummins Marine Forum Topics
    • ZF 280 iv (imr280vld.1) Transmission

      This topic has 3 replies, has 2 voices, and was last updated byTony Athens 9 months ago

      June 19, 2023 at 1:56 pm Hello,Ā  Having an issue, looking for help/direction. Intermittently, when I activate the forward gear, no reaction from transmission. Iā€™ve cleaned the shift solenoid, replaced the coil and wire harness. When the issue occurs, if I tap on the shift valve, it starts working normally for the day.Ā  I am told that I should upgrade the oil to Mobil424. Only happening to the forward direction, voltage is the same on both primary and secondary. 12.93 C…

      Started by: Paul Palmeri

      3 Replies
      July 19, 2023 at 6:51 pm Dirt was the issue–Good job..   As to Mobil 424—On paper per the specs, it has it all andĀ  I like it a lot for just the reasons you found, but per ZF, I am no longer supposed to recommend it . “Politics?”Ā Ā     

      Last Post by: Tony Athens posted: 9 months ago

    • Changing ZF80A HSW 800 A2 filter – More Art than Science?

      This topic has 5 replies, has 3 voices, and was last updated byPaul 9 months ago

      July 13, 2023 at 2:20 pm Just replaced the stbd turbo drain line on my 1999 Cummins 6BTA 5.9 M3 330 HP, and while running the engine to check for leaks noticed that I had ATF leaking out from the transmission’s filter cap.Ā  No leaks on the drain line – yippee for that. Quick check of the repair/parts manual had me grab my 6mm Allen wrench and get into a boat yoga position to tighten the cap.Ā  That didn’t help (it was already ‘closed to the stop&#…

      Started by: Paul

      5 Replies
      July 16, 2023 at 4:00 pm Was able to disassemble the filter today … just got a better angle on the screw and things came apart easily.Ā  Thanks for the info – another routine maintenance item I can add to my “don’t have to pay for this to be done” list.

      Last Post by: Paul posted: 9 months ago

    • Proper shifter postion under tow

      This topic has 1 reply, has 2 voices, and was last updated byTony Athens 9 months ago

      June 6, 2023 at 7:41 am I have Dual Cummins 6CTA 8.3 T1 M and ZF 280V-drive transmissions. When under tow or running on one engine (emergency only), where should I have the shifter lever (forward, reverse, neutral)? Thanks Doug  

      Started by: Doug Dodge

      1 Reply
      July 16, 2023 at 3:15 am If the engine not being used in not running, it makes zero difference where the shift lever is.

      Last Post by: Tony Athens posted: 9 months ago

    • Coupler shaft nut

      This topic has 5 replies, has 3 voices, and was last updated byKyle Routh 9 months ago

      July 11, 2023 at 9:04 pm My 20 year old Tides shaft seals are leaking so I am replacing them.Ā  Probably sticking with Tides although I’ve read all the very compelling arguments around packing glands.Ā  Anyways…. I just want to verify that the shaft nut that holds the coupler on is removed in a counter-clockwise manner when looking at the nut from the end of the shaft, as in the photo. I’ve put a LOT of torque on that nut and I’m getting no movemen…

      Started by: Kyle Routh

      5 Replies
      July 14, 2023 at 1:27 pm Update:Ā  I was able to get both coupler nuts off.Ā  I did give clockwise a try, but got nothing.Ā  So I went back to counter-clockwise (normal thread) and a bigger cheater bar.Ā  While applying a lot of torque and tapping the socket with a hammer they both broke free!!Ā  Now to get those couplers off!!Ā  Thanks again for the suggestions!

      Last Post by: Kyle Routh posted: 9 months ago

    • No neutral. Neutral selected but boat keeps moving FWD

      This topic has 2 replies, has 2 voices, and was last updated byMarcelo Sanabria 9 months ago

      June 24, 2023 at 10:02 am Hi Tony! Last week, my Port side Cummins QSM11 with Twin disc transmission (MG5082 SC) with manual shifters, started to fail. Even with the lever in NEUTRAL, the shaft is rotating as if it was placed in forward but at a lower speed than if engaged to the FWD position, it also generates a little thrust. (See video attached) Cable is OK. Oil was replaced 3 months ago. Temp and pressure look good. Reverse works well. Mechanic told me that it is tim…

      Started by: Marcelo Sanabria

      2 Replies
      July 10, 2023 at 8:34 am Hello Tony! Thank you very much for your reply,Ā  your input gave me a lot of mind peace. But also, FYI and feed back for the forum, I checked the oil level again and it was a little low, so I added less that a quart and guess what… The transmission worked just fine. Have a great summer and thanks for your precious tips. Rgds Marcelo

      Last Post by: Marcelo Sanabria posted: 9 months ago

    • ZF 301 serial# 92.4572

      This topic has 1 reply, has 2 voices, and was last updated byTony Athens 10 months ago

      June 25, 2023 at 10:00 pm The boat has been dry docked for awhile and I see the milky white-ish in the tube on the marine gear. Itā€™s the ZF 301, 1.862/1, serial number 92.4572. Any suggestions on the way/s to flush it out ?Ā <br /><br /> photo of the tag attachedĀ 

      Started by: MarkAK

      1 Reply
      June 27, 2023 at 7:53 am Suck the gear dry out the bottom drain plug on the gear. Remove the oil lines going the the gear cooler and flush it it too uses #2 diesel and then air to blow it out…Ā  Replace the oil filter with new Let’s SEE how milky the oil is before to do a fresh oil start-up.  

      Last Post by: Tony Athens posted: 10 months ago

    • ZF301-Aā€”Where do I put the new oil?

      This topic has 5 replies, has 3 voices, and was last updated byTony Athens 10 months ago

      June 20, 2023 at 5:49 pm I am changing the transmission fluid/oil in my ZF 301A transmissions and have a couple of questions: * Where do I put in the new oil (dipstick)? Ā Donā€™t believe there is a filler cap on this ZF transmission. * Am I able to remove all of the oil via the dipstick or do I need to remove the oil drain plug?Ā  Ā  ThanksAdam

      Started by: Adam Valiani

      5 Replies
      June 25, 2023 at 2:11 pm Yes you can suck it out that way, but even easier may beĀ  to putĀ  the oil pressure line that exits the pump into an appropriate container and start the engine.. The oil will all pump out until the pump sucks the transmissiom sump dry or sucks air and looses prime.. No ISSUE doing this ..    

      Last Post by: Tony Athens posted: 10 months ago

    • ZF220A Crush Washer Material

      This topic has 4 replies, has 3 voices, and was last updated byCraig Menzel 10 months ago

      June 7, 2023 at 7:53 pm Iā€™m getting ready to change the oil on my ZF220A transmissions. Ā Can I use copper crush washers (instead of aluminum) for oil drain bolt and filter screen bolt? Ā Concerned about dissimilar metal interaction. Ā Thanks. Ā 

      Started by: Craig Menzel

      4 Replies
      June 12, 2023 at 6:19 am Thanks Tony

      Last Post by: Craig Menzel posted: 10 months ago

    • ZF 225A won’t shift after six months in storage.

      This topic has 5 replies, has 2 voices, and was last updated byRob Schepis 10 months ago

      June 4, 2023 at 6:42 am My customer has a ZF 1RM 225 A that won’t shift after being in storage for six months. I’ve disconnected the cable and still won’t shift.Ā  Full of oil and no issues before it was stored. Any idea’s?Ā  Roy

      Started by: Roy Scott

      5 Replies
      June 8, 2023 at 11:45 am No problem, thought maybe it was a typo we needed to fix.Ā  The input “top hose” going into the pump, drip it full of oil and bump the engine a few times.Ā  Might need to pull the solenoid wire for a no-start.

      Last Post by: Rob Schepis posted: 10 months ago

    • ZF220 Leak – WWM or Urgent?

      This topic has 2 replies, has 2 voices, and was last updated byPatrick Mangum 11 months ago

      May 25, 2023 at 2:10 pm I believe I have a leaking output seal on both of my ZF220 gears.Ā  Maybe leaking elsewhere as well on the port side – hard to tell.Ā  The port side is leaking much more, only a few drops on the stbd side.Ā  This has been an ongoing issue since I purchased the boat last year.Ā  I guess marine age is the culprit?Ā  We changed the gear oil on both sides a few months back.Ā  Old gear oil was still golden in color and looked clean. I cleaned everyth…

      Started by: Patrick Mangum

      2 Replies
      May 27, 2023 at 10:09 am Tony, Thank you.Ā  Your help and input is always appreciated.Ā Ā  Noted on the oil pipes – I read up on others’ misfortunes and decided not to even attempt removal in fear of breaking it.  

      Last Post by: Patrick Mangum posted: 11 months ago

    • Single engine use

      This topic has 6 replies, has 3 voices, and was last updated byWerner Busch 11 months ago

      May 21, 2023 at 2:07 am Hi there, as a newbie in this forum I’d like to start my first question. My Meridian 2004 408 is equipped with two 6bta5.9 370hp engines. Sometimes – in the harbour and locks, even some dutch canals – it’s too much using both engines. May I use only one engine? Is this damaging the engines or the seals/ shafts? Regards Werner

      Started by: Werner Busch

      6 Replies
      May 24, 2023 at 9:20 pm I have no idea what gear the boat is equipped with. Next time aboard I will Check it. Thanks by now.Ā 

      Last Post by: Werner Busch posted: 11 months ago

    • ZF 220 A oil service

      This topic has 1 reply, has 2 voices, and was last updated byRob Schepis 11 months ago

      May 22, 2023 at 7:32 pm I am about to change the oil on my transmissions: SEA 30, per manual? Where is the filter screen? How do I clean it? I understand that I want to change the oil within 2 minutes of running it? Is there anything else I need to know? Thanks.

      Started by: Bob Hruby

      1 Reply
      May 23, 2023 at 4:45 am Yes, SAE30 and 3 liters is the listed capacity.Ā  I always check the level before draining and then measure what is removed and use that as a refill reference and then adjust slightly if needed.Ā  See the attached documents for some additional info and diagram.Ā  As to cleaning the screen, I wipe it clean, blow it out and then flush with new oil.Ā  You can use something like mineral spirits if you feel the need but always finish your rinsing/cleanin…

      Last Post by: Rob Schepis posted: 11 months ago

    • ZF 301A High Iron on oil test?

      This topic has 2 replies, has 2 voices, and was last updated byJohn Ney 11 months ago

      May 7, 2023 at 12:11 pm I have just purchased an Carver 530 Voyager 2000. The attached Oil Sample Report has 151 Iron content. The attached report shows 2 previous sample reports. Should I be concerned? I just changed the Oil & Filters yesterday and I have a 7 day trip coming up. I was thinking that I might take another sample when I get to the end my trip and see what comes back. Just incase its somehow a mistake. FYI-Both Transmissions were replace sometime aroun…

      Started by: John Ney

      2 Replies
      May 8, 2023 at 4:43 pm Tony,   Thank you for your quick response. I did not save the filters. Just didn’t think of it but I will just check the things you mentioned and monitor it. Probably do oil samples when I get the boat 7 days south to see if I get the same results. Oil that was taken out was real clean. Only had about 300 hours on it.

      Last Post by: John Ney posted: 11 months ago

    • Cummins Zeus Pods Joystick Unavailable

      This topic has 9 replies, has 5 voices, and was last updated byHarvey Grantham 11 months ago

      June 6, 2022 at 4:35 am After replacing the Zeus trim tab rams 4 months / 80Nm ago the Joystick has suddenly stopped working whilst maneuvering Local Cummins cannot help as no diagnostic software and the Mercury guys are booked out for two months and also have never seen a Zeus pod drive QSB 5.9 480Hp Zeus 3000 2011 ALARM HISTORY Engine /Shift Stbd SIM NO J1939 Data Helm1 – Stbd CCM:Joystick Helm1 – Port CCM: Joystick Unavailable Helm1 – Stbd CCM: Jo…

      Started by: Harvey Grantham

      9 Replies
      May 7, 2023 at 12:37 pm Found the cause To access inside joystick remove cover disk on top of joystick then 2 screws to remove handle Small PCB on top of joystick assembly had broken off – possibly from tension in cables running up to it through centre of assembly

      Last Post by: Harvey Grantham posted: 11 months ago

    • ZF286A Rotella T-6

      This topic has 7 replies, has 6 voices, and was last updated byJohn 11 months ago

      April 28, 2023 at 12:28 pm I have a ZF 286A mated to a QSC 8.3 600. Ā I have been using Rotella T6 15w-40 in the engine. Ā Any problem with using the same Rotella T6 in the transmission? Ā Maybe it will help reduce gear chatter at idle?

      Started by: deraldlary

      7 Replies
      May 2, 2023 at 5:08 pm I seem to recall T6 not being ideal for QSC at least. Maybe someone can chime in.

      Last Post by: John posted: 11 months ago

    • ZF 280A Trolling Valve adjustment? 1 2

      This topic has 27 replies, has 5 voices, and was last updated byScott A 1 year ago

      August 16, 2017 at 6:47 pm Have a ZF 280A with trolling valve that is operated by the standard t handle push pull cable. I do salmon trolling on Lake Michigan with the boat which is a 36 Tiara with C series Cummins. I can dead stop the boat with the control and get to about 1.8 knots easy with it, but no matter how easy or patient I am with the cable/control I canĀ“t get much more speed out of it without it making a gear grinding noise or jumping out of troll mode. I guess…

      Started by: Shawn Keulen

      27 Replies
      April 26, 2023 at 10:23 am Trolling valves are certainly tricky little buggers.Ā  “can’t live with ’em, can’t live without ’em”Ā  Only one I have had that was easy to use was on a 24 foot Topaz with a gas motor.Ā  When we ran old Shamrocks with gas carburetors, we used to just get in there with a screw driver and dial the engine back such that it would die if you pulled the throttle all the way back.Ā  We adjusted the gear with the idle spe…

      Last Post by: Scott A posted: 1 year ago

    • ZF Trans model 311A stuck in forward gear

      This topic has 4 replies, has 2 voices, and was last updated byRichard Geczi 1 year ago

      March 27, 2023 at 6:37 pm I have a 2007 Tiara with ZF 311 A Electronic controlled transmissions with Glendenning electronic shifters. Ā I was out today at idle speed and had the shifter in sync mode and controlling the engines with 1 lever. I had to slow down so I pulled the right lever to neutral which will usually putā€™s both transmissions in neutral but it kept the port trans engaged and I cannot get the port trans out of gear now? I shifted to back up controls and the …

      Started by: Richard Geczi

      4 Replies
      March 31, 2023 at 8:14 pm Tony So the Gear is in fact locked up. This gear is not that easy to get out. Limited room and must come out through the floor drop down hatch. 42 Tiara Open and the floor does not lift. Gear weighs about 450 lb. So what do you think is a fair price to R&R the transmission and rebuild it. I am looking for a standard rebuld and 2 guys 2 days to get it out and 2 days to get it back in. Replacing Coupling assembly and flywheel and new trans coo…

      Last Post by: Richard Geczi posted: 1 year ago

    • Zf 63a gearbox

      This topic has 1 reply, has 2 voices, and was last updated byTony Athens 1 year ago

      March 23, 2023 at 11:42 pm Can someone guide me. I have a Hurth gearbox zf63a, at idle the pressure reads 10 bar, at 1800revs 15 bar. I have changed the oil and filter but by the manuel pressure should be somewhere around 23. Can anyone help Thanks dave

      Started by: Deborah Saville

      1 Reply
      March 25, 2023 at 7:25 am Post a good pic of the gear, the gauge you are using and the location on the gear where you are measuring pressure.Ā  Ā If the tag says “hurth” , this gear could easily be pushing 30 years oldĀ Ā  If you were not measuring pressure, was there some type of symptom you were looking into?Ā  Was the PSI ever at spec?Ā  History of the gear?

      Last Post by: Tony Athens posted: 1 year ago

    • HSW800A2 roaring in reverse

      This topic has 1 reply, has 2 voices, and was last updated byCorey Schmidt 1 year ago

      March 21, 2023 at 7:15 pm My gear is a hsw800a2. Ā When I put it in reverse itā€™s making a horrible roaring sound but only in reverse has anyone else had this issue?

      Started by: wahoodat1

      1 Reply
      March 22, 2023 at 5:09 am Does the noise go away after you apply power and RPM or does it get WORSE?

      Last Post by: Corey Schmidt posted: 1 year ago

    • ZF IRM 220A oil filter housing bracket snapped

      This topic has 1 reply, has 2 voices, and was last updated byTony Athens 1 year ago

      March 11, 2023 at 7:28 pm This bracket snapped like a twig. Should have never tried it, but wanted to clean the screen… oh well Can you still buy this bracket? Can it be welded? Can I take the pump off via the 4 bolts? That would allow better access… Any pointers are much appreciated!!! Nik in San Diego

      Started by: nslupi

      1 Reply
      March 18, 2023 at 10:27 am Plenty about thisĀ  posted inĀ  Tony’s Tips to “warn about this issue”Ā  Anyway, you are not is good shape atĀ  all as if you can find a part, you are very lucky. Maybe off a used gear. Harbor Diesel ( Mike Vogt)Ā  in Washington may have something?Ā  Take it all apart and then take good pics,Ā  Send them to me..Ā  “weld-able” very a big maybe   Ā  Tony

      Last Post by: Tony Athens posted: 1 year ago

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