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    • Cummins Marine Forum Topics
    • ZF Microcommander problem

      This topic has 1 reply, has 2 voices, and was last updated byTony Athens 1 year ago

      September 25, 2022 at 2:20 am Hello good people. Does anyone did experiended same issue with microcommander,maybe what to check first? Have manuals,and warming up my chair to do some self learning,but manuals are not small..   Much obliged for fast reply.

      Started by: Matthew in: Marine Transmissions


      1 Reply
      September 30, 2022 at 4:48 am IMO, the only real answer is to learn the system yourself , or hire a tech that knows the system.. The ZF manuals are quite good.Ā 

      Last Post by: Tony Athens posted: 1 year ago

    • ZF IRM280A.2 no gears

      This topic has 12 replies, has 2 voices, and was last updated byMatthew 1 year ago

      July 25, 2022 at 7:38 am Hello there. Was today on this boat,it has two old Volvo TAMD74 engines with ZF gearboxes,and on stbd side no gears at all,someone did changed solenoids,did check lever controls,voltage to solenoids alos good when lever is in forwards or reverse,but nothing happenes. Is it possible to mechanically override solenoids to check if gearbox itself works,or similar?   Thank you.

      Started by: Matthew in: Marine Transmissions


      12 Replies
      August 14, 2022 at 2:40 am Yes,on my pump is also housing worned like on your photo,sorry for not taking better photos.. It has low pressure,too low that works as it should yes,that’s why if you can reply on email with estimate with super urgent shipping would be greatly appreciated. Later on i need to drain,clean,flush oil system,but this will be on when i know new pump is on the way,will have time to do it. One more question,probably will be chalenging to install …

      Last Post by: Matthew posted: 1 year ago

    • Yanmar 4LHA-STP installation

      This topic has 2 replies, has 2 voices, and was last updated byMatthew 3 years ago

      April 1, 2021 at 4:15 am Hello guys. I have replaced this engine on sailboat with same model,new engine mounts etc..,would like to know best way to measure angle of engine in engine room,,and alginment to cv-joint to aquadrive. From Yanmar itself there are just one general info for engine angle,i think 8 deegres,but would like to know procedure to do it properly,how to measure it and with what. Any help would be appreciate it,to learn more and to gain more experience,th…

      Started by: Matthew in: All Other Marine Diesels


      2 Replies
      April 2, 2021 at 4:35 am Hello Tony,how are you? Please see photo attached of old engine,new setup is the same,with new original Yanmar engine mounts,old one skipper throw away,that’s why i don’t know previous setup or height of engine itself. Thank you.

      Last Post by: Matthew posted: 3 years ago

    • Onan genset and 45 error

      This topic has 2 replies, has 2 voices, and was last updated byMatthew 3 years ago

      November 12, 2020 at 1:25 pm Hello guys. Have replaced last week worn out fuel camshaft on one Onan with Kubota V2403 engine,and now,as usually goes,it starts,runs few seconds,and shuts down with that error. I know that usually means winding damaged or controller unit,but in this case genset worked fine,before this “operation”. It starts sometimes also difficult,like it has air in system,but i bleed it directly on injectors above. I will try to check winding re…

      Started by: Matthew in: All Other Marine Diesels


      2 Replies
      November 13, 2020 at 12:08 am Hello Tony. Yes,understand,but asking can’t do no harm. I will try to sort this genset today,fingers crossed,and for sure will come back with results. Thank you for reply.

      Last Post by: Matthew posted: 3 years ago

    • NTA 855 engine “hunting”

      This topic has 6 replies, has 2 voices, and was last updated byMatthew 3 years ago

      August 5, 2020 at 9:49 am Hello guys. Does anybody has experience with those engines? I did replace today PT pump,from reason that engine was “hunting”,not much,but engineer was complaining about it. This happenes when engine is warmer,and did check fuel system,hoses,filters,all seems good. Looking for some advice regarding it,so that i can explore more about it,thank you.

      Started by: Matthew in: Cummins Marine Engines


      6 Replies
      August 9, 2020 at 7:29 am Pump was replaced because engineer was sudgesting to change it,they did have new one onboard. But problem is still there also with new pump a’m affraid. Will send you few photos of that oump,it is also “new” engine for me,didn’t see them till now in pleasure yachts.

      Last Post by: Matthew posted: 3 years ago

    • Shaft seal stuffing box serviced and temperature

      This topic has 6 replies, has 3 voices, and was last updated byMatthew 3 years ago

      July 28, 2020 at 10:24 am Hello guys. Have done service on one of the shafts on Pershing 37,it has 45mm shaft,and stuffing box from company Eliche Radici. Please see photos,it has shaft that pass through gearbox(ZF),and it was bugger to remove it. Inside of stuffing box i did replace packing material,we did today seatrial,water do drips when running,but it runs warmer then other one,which i didn’t do this time,because of lack of time(engine needs to be lift up) Eve…

      Started by: Matthew in: General Discussion


      6 Replies
      July 29, 2020 at 9:29 am Thank you Tony,you know your bussines. That looks great,for sure,then i need to measure first when shaft removed which size that tooling needs to be,so that seats perfect inisde. That bushing seats inside in gearbox flange correct?

      Last Post by: Matthew posted: 3 years ago

    • ZF220 gears are “backwards”

      This topic has 19 replies, has 6 voices, and was last updated byMatthew 3 years ago

      June 26, 2020 at 9:37 am Hello. I am working on one Bertram boat from 60′,history bit of a mystery,and have noticed that gears are engaging “backwards”,that means,when i put lever in forward,really gearbox is in reverse,on both engines. Boat has Morse dual lever station with cables,MT 3 model i think,and there i don’t see really that i can change something.. Am i not seeing something? Owner did told me that props are correctly installed,on gearb…

      Started by: Matthew in: Marine Transmissions


      19 Replies
      July 27, 2020 at 1:57 pm Hello guys. Diver did swap props,now is back to normal,appreciated your advices. Boat runs okay,still big unknown as for engine output,or any other infos,beside that is obsolete Mitsubishi 6D14 engine,we did small seatrial,and it was fine. Engine tick over was quite hard,mean when enganging in gear,boat was moving faster,blame was that idle was around 800rpm’s. I did readjust on port engine at 650 rpm’s,but now owner is saying that…

      Last Post by: Matthew posted: 3 years ago

    • QSB 5.9 305 engine rebuilding

      This topic has 6 replies, has 2 voices, and was last updated byMatthew 3 years ago

      June 25, 2020 at 12:42 am Hello guys. Have an question regarding thi engine,it has over 10 000 hours,and is starting to burn oil,around 1L on 50hours,that was latest info from skipper,not sure which rpm’s nor weather condition. Does those engine have wet liners? Wanting to know some infos regarding rebuilding it,cylinder head,injectors,crankshaft,camshaft,is enough to do just liners with pistons,or better everything? Engine still runs strong,pulls good,starts righ…

      Started by: Matthew in: Cummins Marine Engines


      6 Replies
      June 28, 2020 at 12:54 am I know Tony,have read many of your articles,seen all of those photos,and also have somewhat of experience. This particular boat i am not working on it,just seing that engineer once and awhile in shipyard now,or marina,and then i am just interested to know how they are progressing. Before i was working on that boat with former company where i was,but since i moved on with my small bussines,that engineer decide to stick with them.

      Last Post by: Matthew posted: 3 years ago

    • Shaft seal water feed

      This topic has 7 replies, has 5 voices, and was last updated byBill Desmarais 4 years ago

      July 5, 2019 at 9:33 am Hello guys! I did replace shaft seal for new one,similar like PSS system,and have some worries about seawater cooling for shaft seal. It is a sailboat,it has small Yanmar engine in it,and i did found for me perfect spot for connecting hose to shaft seal,and did put also small valve on this pipe,so i can close it when replacing impeller or other works. Connection is on pipe which goes from seawater pump to heat exchanger. But engine lies just bit…

      Started by: Matthew in: Boats & Repowers


      7 Replies
      February 20, 2020 at 10:02 pm Tony’s crew installed the 3/8s nipple fitting for the water feed to the PSS shaft on the distal (aft) end of the heat exchanger. Easy enough to braze a nipple into the bronze end cap and it’s a short piece of hose from there to the shaft seal nipple. The water feed is behind the dry riser. One advantage is the cooling water has passed through the whole SWAC first for max engine cooling before being shunted off to wet lube the shaft s…

      Last Post by: Bill Desmarais posted: 4 years ago

    • QSB 6.7 aftercooler and heat exchanger O-rings

      This topic has 4 replies, has 2 voices, and was last updated byStephen Oliver 4 years ago

      February 9, 2020 at 5:46 am Hello guys! Can somebody tell me diameter of O-rings needed for aftercooler and heat exchanger? Original are expensive,i can get it in Viton but would like to know measurements please,thanks a lot. Regards!

      Started by: Matthew in: Cummins Marine Engines


      4 Replies
      February 9, 2020 at 8:08 am I’m in Australia and order them.. I have 2 sets arriving tomorrow as well as impellers etc.. I just make sure I order a good qty of items to make the postage cost a bit more bearable šŸ˜ The cost of Cummins parts is frightening here.. like I said the 6bta orings are 117aud or 72euro each and I need 4 for a service to both engines.. so it’s definitely worth my trouble… šŸ˜ Steve

      Last Post by: Stephen Oliver posted: 4 years ago

    • Blow by test QSB 5.9 305 values

      This topic has 10 replies, has 2 voices, and was last updated byMatthew 4 years ago

      November 21, 2019 at 12:58 pm Hello guys. I am searching for exact values for blow by test for engine mentioned above,would really appreciated. Thank you!

      Started by: Matthew in: Cummins Marine Engines


      10 Replies
      November 28, 2019 at 10:52 am Hello Tony. I was thinking for spray pattern like usual testing on older type of injectors,but if you are saying that not necessary,then better to leave it be. Its just precaution to say so,to check some engine parts. Today i receive oil sample analysis,and oil is good for further use,and nothing seriuos found in oil,thats good. Thank you.

      Last Post by: Matthew posted: 4 years ago

    • Blow by test QSB 5.9

      This topic has 2 replies, has 2 voices, and was last updated byMatthew 4 years ago

      September 13, 2019 at 9:33 am Hello Tony and Cummins friends! Would like to know if somebody did such test,or knows exact procedure how to determine if engine is still in good shape. Oil sampling results are fine,nothing to worry about,but skipper did notice excesive “blow by” from rocker cover breather hose to Airsep filter. Thank you for reply!

      Started by: Matthew in: Cummins Marine Engines


      2 Replies
      September 15, 2019 at 7:38 am Hello Rob! Engine has Airsep filter,insert changed regularly,but because in Europe we can’t get new inserts,we need to roder them from States,they are expensive and not practical to have it on marine engine here in Meditereinan. Engine has now 10570 hours,mainteinance done acording to Cummins list each season with aftercooler,heat exchanger clean ups,new turbo was installed few years ago,like more or less 3500 hours ago. Mainteinance was …

      Last Post by: Matthew posted: 4 years ago

Viewing 12 topics - 1 through 12 (of 12 total)