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    • Cummins Marine Forum Topics
    • Volvo TAMD 74P obsolescence, maintainability

      This topic has 1 reply, has 2 voices, and was last updated byTony Athens 5 months ago

      November 21, 2023 at 6:35 am Iā€™m looking to downsize from my 58ā€™ Viking with 1200 hp manā€™s. Looking at a 42 post with 480hp TAMDs and wondering how bad the Volvos will be to maintain.Ā <br /><br /> I previously had a 38 Bert with Cummins 480ceā€™s and loved how easy it was to get parts and advice here on this forum. Stepped up to the 58ā€™ viking which is an awesome boat but Iā€™ve needed to hire out a lot of the work and itā€™s really just too much boat for us right now…

      Started by: Nicholas in: General Discussion


      1 Reply
      November 22, 2023 at 8:10 pm If long term parts availability and reasonable service cost are part of what you are seeking, look for a vessel with Cummins engines built from the early 90’s on.. The 5.9 B or 8.3L C’s are the engines of choice…   In the best of times, getting anything for a Volvo marine engine has always been a challenge,Ā  at least here in S. Calif.

      Last Post by: Tony Athens posted: 5 months ago

    • Engine Data on 480CE J1939 bus?

      This topic has 7 replies, has 6 voices, and was last updated byJay Brussels 10 months ago

      November 15, 2017 at 10:06 am This came up briefly in another discussion but I thought it made sense to make the topic it’s own thread. Does anyone know if, on the 480CE, the engine data (such fuel burn, loading, RPM, etc) is sent over J1939 bus as well as the J1708 bus? The “C8.3 Marine Electronic Control System Troubleshooting and Repair Manual” shows a pin-out for the 9-pin diagnostic connector that shows both J1708 and J1939 high and low conductors. B…

      Started by: Nicholas in: Cummins Marine Engines


      7 Replies
      July 6, 2023 at 8:26 am I am running a J1939 to NEMA2000 Gateway with dual 480CE’s.Ā  Normally the engines are numbered on the J1939 bus as engine 0 and engine 1.Ā  On my 2004 Riviera they are engine 0 and engine 239.Ā  The converter changes this to 0 & 1 for the N2K bus.Ā  I receive everything that is on theĀ  J1708 bus.

      Last Post by: Jay Brussels posted: 10 months ago

    • Neither turbo spooling up Man D28 v12 mechanical

      This topic has 5 replies, has 3 voices, and was last updated byNicholas 1 year ago

      April 4, 2023 at 5:41 pm Looking for troubleshooting suggestions. Hereā€™s where we are: I recently completed cooling system service and replaced fuel cooler after it failed, leaking sea water into tank.Ā  Got water out of tank, changed primary and on engine filters, all had some water in them. Boat ran fine after repairs – temps looked good, etc. After about an hour of running, tried a WOT test. Both engines made rated RPM+ (~2350) throttled back. My mechanic though…

      Started by: Nicholas in: All Other Marine Diesels


      5 Replies
      April 6, 2023 at 5:44 am I thought the same thing I just donā€™t see what it could be. The airseps are also only 2 years old and I donā€™t see any sign of deterioration or anything. Only thing I could think of would beā€¦and this would be awfulā€¦maybe the techs when disassembling the engine for cooling system flush used the filter as a bucket to put nuts and bolts inā€¦then maybe they forgot a washer or something in there when it went back on. I guess if so weā€™ll find it when we…

      Last Post by: Nicholas posted: 1 year ago

    • ZF BW165 Leaking…and slipping?

      This topic has 7 replies, has 2 voices, and was last updated byNicholas 1 year ago

      September 30, 2022 at 8:25 am I’ve got ZFBW165 mated to 1200 hp man’s.Ā  The port oil cooler has been leaking. I plan to remove it and hopefully its just a matter of replacing the o-rings where it mounts to the gear box.Ā  However, I now have a new problem that may or may not be indicative of the cooler failing all together.Ā  Recently, I had my port trim tab fail while underway (boat is a 58 viking). I’ve since had the trim tab removed and am running without …

      Started by: Nicholas in: Marine Transmissions


      7 Replies
      October 12, 2022 at 12:04 pm I was able to source a used OEM cooler. Appreciate the offer to help, may take you up on it when the other one inevitably goes bad šŸ˜‰

      Last Post by: Nicholas posted: 1 year ago

    • Info on cat C12.9? Good motor?

      This topic has 1 reply, has 2 voices, and was last updated byLuke Nelson 2 years ago

      August 17, 2021 at 9:57 am Looking for info folks have on cat c12.9’s. Doesn’t seem to be a ton of info on the internet, at least from the searching I’ve done. Even cat’s website seems to have very little info. Sounds like it may be a re-branded Italian made engine? Looks like its a completely different engine than the c12, and has only been out for a few years. About 500 lbs lighter and 6″ shorter than the c18, but twin turbos and displac…

      Started by: Nicholas in: All Other Marine Diesels


      1 Reply
      August 18, 2021 at 3:33 pm Yes it is a rebadged FPT. one side of the line IVECO FPT They are stopping the 12L block now as well for some reason. still doing the 9.3 and the 18

      Last Post by: Luke Nelson posted: 2 years ago

    • Genset fuel leak

      This topic has 1 reply, has 1 voices, and was last updated byNicholas 3 years ago

      December 19, 2020 at 6:33 am My Onan genset has developed a fuel leak – pic attached. Any suggestions of whether I should retighten those fuel lines, and how tight I can go? Is there some sort of seal or gasket I can replace if I take them off.

      Started by: Nicholas in: Cummins Marine Engines


      1 Reply
      December 19, 2020 at 12:38 pm After a little searching, seems like its common for the o rings to go bad on the delivery valves, so I suspect thatā€™s the culprit here.

      Last Post by: Nicholas posted: 3 years ago

    • 6cta oil leak – options?

      This topic has 10 replies, has 6 voices, and was last updated byRob Schepis 3 years ago

      October 13, 2020 at 4:01 am My port engine has slowly leaked oil as long as I’ve had it. Generally had to add a quart a couple of times a season (every 50 hours or so). Just did ~400 nm in 3 days and it suddenly has gotten dramatically worse – now need to add a quart every ~8 hours and the leak is pretty visible. I may have more than one leak…but this seems to be the main/worst one. How sensitive are the oil pan bolts to over tightening? Can I grab a la…

      Started by: Nicholas in: Cummins Marine Engines


      10 Replies
      November 25, 2020 at 3:07 pm Thanks for the follow-up and nicely done putting the admiral to work. My wife was key when it was time to reinstall the genset exhaust manifold last spring – tight quarters, needed the second set of hands and I knew she was COVID free!

      Last Post by: Rob Schepis posted: 3 years ago

    • Old onan Genset Alternator failure – what are my options?

      This topic has 3 replies, has 2 voices, and was last updated byTony Athens 3 years ago

      September 26, 2020 at 8:11 am The alternator on my 1989 vintage 8kw Onan genset failed, and broke the alternator bracket. Or possibly vice versa. When I turn the alternator, it doesnā€™t turn smoothly – itā€™s ā€œlumpyā€ feeling, which I assume means bad bearings. I believe the underlying engine is a kubota(?) and I may be able to find a replacement alternator, but I donā€™t know how Iā€™ll ever find a replacement bracket. The belt goes around the alternator, flywheel, and wat…

      Started by: Nicholas in: Cummins Marine Engines


      3 Replies
      September 26, 2020 at 1:40 pm I just bought 2 of these on Amazon ( 2 weeks ago) .. Probably the same unit.. Super cheap.. JOHN DEERE NEW PERMANENT MAGNET ALTERNATOR COMPATIBLE WITH John Deere Mower 2500 2500A 2500B 2653A 10939 Tony

      Last Post by: Tony Athens posted: 3 years ago

    • 480CE Aftercooler DIY 1 2

      This topic has 25 replies, has 6 voices, and was last updated byNicholas 3 years ago

      September 11, 2020 at 10:59 am I had new aftercoolers installed about 2.5 years ago, so its time for them to come off for their first service. They were ordered from here, so they should have been greased up properly, etc., and not to bad to service (fingers crossed), so I’m planning on doing as much as possible myself. In terms of soaking the cores – is it worth taking them to a radiator shop to have them soaked and pressure tested? Or can I just soak them in sim…

      Started by: Nicholas in: Cummins Marine Engines


      25 Replies
      September 20, 2020 at 4:57 am I only saw the spray cans – so I just alternated between spraying them down, rinsing them off, drying them out, and repeating. It was very time consuming. Soaking may have been a better bet. The guy who runs one of the diesel shops here at my marina told me next time to just drop the cores off and heā€™d put them in his cleaning tank for me. Iā€™ll probably take him up on that next time. I donā€™t feel like I got them as clean as I wanted to.

      Last Post by: Nicholas posted: 3 years ago

    • How Do Diesel ECM's Typically Calculate Fuel Burn and Engine Load

      This topic has 9 replies, has 6 voices, and was last updated byEric Emme 3 years ago

      October 16, 2018 at 9:52 am Wondering if anyone knows, for marine diesel engines with ECMs, what the typical approach is for calculating fuel burn and engine load as reported by the ECM? I had assumed the fuel flow was monitored directly and that was reported by the ECM, and compared to the RPM and perhaps other factors to calculate engine load. Over the weekend, a cummins tech told me that typical “recreational” class marine diesels do NOT measure fuel consump…

      Started by: Nicholas in: General Discussion


      9 Replies
      July 21, 2020 at 3:41 pm Nicholas Cummings wrote: Thanks. Your statement about accuracy gets to the crux of my issue ā€“ which is the ongoing mystery iā€™ve been trying to figure out as to why one of my motors appears to be burning ~15% more fuel (with correspondingly higher engine loading) than the other. Iā€™ve gone through everything I can possibly think of ā€“ ruling out props, running gear, intake leak/inadequate boost, EGT differences, etc.. Nicholas – I am curious…

      Last Post by: Eric Emme posted: 3 years ago

    • checking screen on ZF280-1

      This topic has 8 replies, has 4 voices, and was last updated byJohan 3 years ago

      March 3, 2020 at 8:29 am Can i pull the screen on my ZF280-1 to check the screen with oil in the transmissions, or will it drain out? Also, where is the magnet i’ve seen referenced? Is it visible through the hole once the screen has been removed? My port engine gear oil is showing up fairly grey compared to my starboard gear oil, which still looks brand new after about 200 hours. Trying to figure out what’s going on. Is there anything specifically i sho…

      Started by: Nicholas in: Marine Transmissions


      8 Replies
      May 5, 2020 at 9:29 am Tony, Measurements were taken on the dashboard and also on the coupling itself with an external meter. Now the pressure is back as it should be 23/24 Bar. I am still worried about the black oil. The oil is always black from the revision. Overhaul because the clutch slipped. After the revision, the oil is always black.

      Last Post by: Johan posted: 3 years ago

    • Onan genset – no water flow. Tried everything I can think of.

      This topic has 2 replies, has 3 voices, and was last updated byTony Athens 4 years ago

      March 28, 2020 at 5:23 pm I’m not getting any raw water flow through my late 80s vintage 8.5kw genset and am out of troubleshooting ideas. Hoping for some suggestions. The problem started when the boat yard put the handle on my intake sea cock 90 degrees off after servicing the through hulls, resulting in me starting and running the genset with the seacock closed. It ran for about 10 minutes then the fault breaker tripped. Once I figured out what was going on, I …

      Started by: Nicholas in: Cummins Marine Engines


      2 Replies
      March 29, 2020 at 7:53 am 2 things for now… The internals on the pump housing are worn to where you are not getting a good suction– Cam, inner wear plate, back plate, and the housing ID. Pull the impeller and coat the inside of the housing, back late and the impeller with COMMON wheel bearing or lithium grease —TRUST ME–Be copious with the grease.. If it primes, you need a new pump and it’s out of tolerance (30 years of Marine age) , or …

      Last Post by: Tony Athens posted: 4 years ago

    • 480ce Check Engine Light – how to view fault codes

      This topic has 6 replies, has 3 voices, and was last updated byCorey Schmidt 4 years ago

      December 16, 2019 at 9:49 am The CEL on one of my 480ceā€™s came on immediately when I started it after changing the oil. Seem to remember there is a way to get it to ā€œflashā€ the fault code but canā€™t find instructions. Can anyone point me to instructions on how to get it to flash the fault codes and how to convert that to a code that I can look up? Seem to remember it was a key sequence. Any common cause for the light to come on after an oil change?

      Started by: Nicholas in: Cummins Marine Engines


      6 Replies
      December 19, 2019 at 6:38 pm Focus on the display…

      Last Post by: Corey Schmidt posted: 4 years ago

    • Impeller rotation direction?

      This topic has 1 reply, has 2 voices, and was last updated byRob Schepis 5 years ago

      March 25, 2019 at 5:11 pm Just replaced the impeller in my 480CEā€™s Sherwood water pump. When Iā€™ve replaced impellers before, Iā€™ve always put them in so that the impeller blades ā€œbendā€ in the same direction as the impeller I pulled out. Problem was, when I opened up my two pumps, both impellers had blades bent both directions (pic attached – for orientation, the raw water intake hose is the bottom of the pic). Can anyone tell me which way these are supposed to spin…

      Started by: Nicholas in: Cummins Marine Engines


      1 Reply
      March 25, 2019 at 5:41 pm 100% normal..Pay no attention to the direction of the blades, they get out of whack when the engine shuts down. They will right themselves once she spins again.

      Last Post by: Rob Schepis posted: 5 years ago

    • confused about oil for 480ce 6CTA

      This topic has 4 replies, has 3 voices, and was last updated byRob Schepis 5 years ago

      November 4, 2018 at 2:13 pm I’m getting ready to do my first oil change and I’m confused about the engine oil specs. The manual calls for ces20071 or ces20076 oil, or CG-4 or CH-4. Valvoline blue is very difficult to find around me, but Shell Rotella T is on sale for $60 for a 5 gal bucket. Shell Rotella T lists compatibility with CH-4 and CG-4 but CES20081, not -71. Searching around I couldn’t find anything cummins put out saying CES20081 is backward co…

      Started by: Nicholas in: Cummins Marine Engines


      4 Replies
      November 5, 2018 at 7:44 am Ah, I buy in one gallon containers so that’s what I was referencing…

      Last Post by: Rob Schepis posted: 5 years ago

    • New owner of a 38 Bertram Convertible with 6CTA 480ce's – immediate priorities? 1 2 3 4

      This topic has 66 replies, has 6 voices, and was last updated byNicholas 5 years ago

      October 13, 2017 at 10:07 am Just closed on a B38 powered by 2002 6CTA’s with about 1500 hours. This is my first diesel boat so I’ve spent the last month or two pouring over this site and some others to get educated. In 2016 the engines had heads rebuilt, turbos rebuilt, aftercoolers and heat exchangers serviced, and new injectors installed. One engine also had a piston, liner, rings, and bearings replaced and the other got a new belt tensioner and serpentine…

      Started by: Nicholas in: Cummins Marine Engines


      66 Replies
      October 12, 2018 at 1:51 pm After seeing my fuel burn numbers go up through the summer to where I was well above the desired curve, I just pitched down (for a second time) another inch and had all the cup removed from my props. With the fresh prop job and a clean bottom (they power washed the bottom while the props were being changed) I’m now burning: 2200 RPM (Port/Stbd): 12.3/14.2 gph 2400 RPM (Port/Stbd: 15.2/17.1 gph (to save you from having to reference the cha…

      Last Post by: Nicholas posted: 5 years ago

    • 6CTA coolant and walker airsep questions

      This topic has 3 replies, has 2 voices, and was last updated byNicholas 5 years ago

      May 21, 2018 at 6:44 am Seems like every time I visit my boat I have to come back here to post a couple more questions…I really appreciate you guys for your patience and willingness to help us noobs… Two questions: 1) the overflow tanks on both of my engines are bone dry. I checked the coolant level in the main tank of one engine and it’s about an inch below the fill cap. I read in another thread that the overflow tank should be kept about half full…

      Started by: Nicholas in: Cummins Marine Engines


      3 Replies
      June 11, 2018 at 6:50 am Thanks for the reply Tony and the advice on the coolant. As far as the pictures go, I had already cleaned up the drips of oily pink liquid (which I suspected was diesel). However, I’ve attached a photo of the airsep to show you where they were. The circle is where I found a couple of drops on the edge of the airsep filter. The star is where I found another drop or two, directly under the airsep. I suspected diesel because it smelled o…

      Last Post by: Nicholas posted: 5 years ago

    • 480ce extended running in low idle mode a problem?

      This topic has 3 replies, has 3 voices, and was last updated byRob Schepis 5 years ago

      May 18, 2018 at 1:25 pm Am I going to cause any damage though running for a couple of hours at a time in “low idle” mode (550 RPM)? The cummins manual doesn’t say anything but I’ve read elsewhere that running below 600 RPM for extended periods can cause problems.

      Started by: Nicholas in: Cummins Marine Engines


      3 Replies
      May 19, 2018 at 6:29 am Nicholas Cummings wrote: …. if I can get by another way. Sure, drift live baits or jig ’em up. šŸ˜‰

      Last Post by: Rob Schepis posted: 5 years ago

    • 480CE overpropped- what to tell prop shop? 1 2

      This topic has 31 replies, has 6 voices, and was last updated byPhilip 6 years ago

      March 25, 2018 at 8:25 am I’ve finally managed to get some visibility into my fuel burn numbers and from looking at Tony’s articles on propping the 480CE I can tell I’m overpropped. Looks like I need to reduce the fuel burn for each engine by about 2gph at 2200 RPM. Do ya’ll have a suggestion for how much pitch to have taken out to remedy the situation? They are 4-blade props (photo attached). Here are my numbers, measured with 4 people on boa…

      Started by: Nicholas in: Cummins Marine Engines


      31 Replies
      April 21, 2018 at 4:18 pm As a matter of prudent maintenance, if there is a question about the lash itā€™s definitely worth double checking. Easy enough to do and only takes a few hours to go through the valves on both engines. Wether itā€™s a root cause of your different fuel burns, that would be interesting. Phil

      Last Post by: Philip posted: 6 years ago

    • small amount of white smoke ok? (480CE)

      This topic has 5 replies, has 2 voices, and was last updated byNicholas 6 years ago

      March 12, 2018 at 7:36 am Running my still “new-to-me” boat this weekend, I noticed a small amount of white smoke (vapor?) coming out of my starboard engine exhaust, both at idle and at cruise. It’s not excessive – just enough to be noticeable. On the port side, there’s just a trace, if any. I’m attaching a picture and also a link to a video. These were taken at about 2350 RPM and about 26kts. Is there any amount of white smoke th…

      Started by: Nicholas in: Cummins Marine Engines


      5 Replies
      March 13, 2018 at 6:34 am Thanks for the tips! And that’s a good reminder – I’m going to go back and update that earlier thread with progress so far and some pics!

      Last Post by: Nicholas posted: 6 years ago

Viewing 20 topics - 1 through 20 (of 20 total)