Cummins Marine Diesel Repower Specialists Forums Cummins Marine Engines

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    • Cummins Marine Forum Topics
    • QSB 5.9 oil drain line fitting size

      This topic has 2 replies, has 1 voices, and was last updated byDavid Henderson 1 year ago

      May 24, 2022 at 8:56 pm Been searching but I donā€™t see a clear answer. Iā€™m trying to connect to the standard blue oil drain line but am unsure the fitting size and thread type. Can someone answer? Ā  thanks

      Started by: David Henderson


      2 Replies
      June 2, 2022 at 12:43 pm That wasn’t it. The right answer is 1/2″ NPT.

      Last Post by: David Henderson posted: 1 year ago

    • Mini command error code

      This topic has 2 replies, has 2 voices, and was last updated bychrism6784 1 year ago

      June 1, 2022 at 7:47 am Anyone know what this code is the engine wonā€™t crank. The fuel pump turns on and so does the screen but not crank to engine. Yes battery is good.

      Started by: chrism6784


      2 Replies
      June 2, 2022 at 4:15 am Zf fontrolsĀ  Cummins qsc 286a transmission   Tony can it be the neutral safety switch? All the wiring is fine and all has power the default codes were from me removing the I switched wires from engine and battery for weeks Iā€™m assuming I reset the mini command and it no longer shows errors or codes so this issue Iā€™m assuming is seperate

      Last Post by: chrism6784 posted: 1 year ago

    • qsm11 405hp

      This topic has 3 replies, has 3 voices, and was last updated byGregory 1 year ago

      July 10, 2020 at 9:16 am hello I have a qsm11 with the lower 405hp rating with 8000 hours. it is in a commercial scallop boat with a 3to1 gear and is more than enough power for the application. upon return from a 20 hour trip this morning, I noticed oil in my overflow coolant bottle. I know everyones first thought is head gasket but this motor has never ever gotten hot, its raw water cooled and I have never seen it go above 182 degrees. the boat is a non planing novi …

      Started by: tye vecchione


      3 Replies
      June 2, 2022 at 1:16 am What was the result of the oil in the coolant.Ā  Head or oil cooler? Greg  

      Last Post by: Gregory posted: 1 year ago

    • Wiring direct to battery or incorrect

      This topic has 5 replies, has 3 voices, and was last updated byTony Athens 1 year ago

      April 3, 2022 at 11:56 am Yet again another question everyone. These wires are wired directly to batteries.Ā <br /><br />talking about the white abs black wiresĀ  1) what are they for 2) do they need constant power or can I run to my panel on my blue seas bar

      Started by: chrism6784


      5 Replies
      June 1, 2022 at 6:36 pm QSB 5.9 SmartCraft ECM, Electronic Components, and Wiring Harnesses The power studs must say commect to “always on power”   Get all 100% clean and greased.. Lose power here or have something less than a 100% connection,Ā  and you will shut down or get faults

      Last Post by: Tony Athens posted: 1 year ago

    • What parameter runs about 102 degrees?

      This topic has 7 replies, has 4 voices, and was last updated byDavid Amble 1 year ago

      May 26, 2022 at 9:59 am Got most all of the desired parameters showing correct on a new VV 502 but the manual doesnā€™t explain very well. Iā€™ve got one parameter that on a normal cruise shows 102, itā€™s labeled water temp but I know thatā€™s not outside water temp which here is more like maybe 70.Ā <br />can anyone suggest what might normally run about 102 to help me decipher what it could be?

      Started by: David H


      7 Replies
      June 1, 2022 at 3:51 pm When I said the sensors were connected behind the VV displays, they were actually connected to the harness.Ā  I attach a couple of photos that I took when sorting these out.Ā  FYI, that boat had triple Cummins QSC600 engines driving Zeus drives, hence the 3 displays.

      Last Post by: David Amble posted: 1 year ago

    • 1998 CTA 8.3 M3 pre-purchase survey

      This topic has 5 replies, has 3 voices, and was last updated byTodd 1 year ago

      June 1, 2022 at 4:04 am S/N 5588627, 468 reported hours. Twin Disc Trans. This is on a 1998 Hinckley Talaria that has reported had only very light use over two owners. I have am familiar with 6BTs, (and I buy the service parts for them from you) but not CTAs. It is mechanical and I like that, and I understand the “marine age” concept, so I am moving carefully. I have not been to the boat and these images are from the local broker. I will be there in ten day…

      Started by: Todd


      5 Replies
      June 1, 2022 at 10:47 am Thanks Neto, I imagine the clamps and also the hoses…

      Last Post by: Todd posted: 1 year ago

    • Relocating oil pressure sender.

      This topic has 12 replies, has 5 voices, and was last updated byJ Dragon 1 year ago

      November 4, 2019 at 8:05 am Cummins 6BTA-5.9, mfg 1998. I am removing the fuel cooler and fuel block and am following the video provided by SB Marine. Moving the oil pressure sender seems pretty simple but unlike the video with one sender, I have an additional sensor. I think I spotted two hex head plugs, in the area where I would relocate the sender. My question is, are these two ports equal and is this where I need to place the second sensor? I am not at the boat now so …

      Started by: Nauti-est


      12 Replies
      June 1, 2022 at 8:50 am Rob, Thanks, I confirmed I have 1/8″ npt but only 2 gallery ports both tucked up behind the RW pump and stop solenoid. If I cant get to those easily (thinking I cannot), any issue wiring the alarm sender to the top of the oil filter housing?Ā  TY

      Last Post by: J Dragon posted: 1 year ago

    • Won’t get on plane

      This topic has 11 replies, has 3 voices, and was last updated byRob Schepis 1 year ago

      May 30, 2022 at 3:34 pm Ive got a pair of 2000 6ctas in a boat that I bought as a project.Ā  Engines start and run fine although port now idles 200rpm below starboard and has less power.Ā  Both engines will spin in neutral up to 3k rpms but under load port wont go past 1400 or so.Ā  650hrs on the clock and I do not know prior history.Ā  I have a spare 100hr 6cta that I bought for parts so I have turbo, coolers etc.Ā  What should I look for first?Ā  There doesnt appear to be …

      Started by: tulsaspas


      11 Replies
      June 1, 2022 at 4:32 am A clogged aftercooler IS an engine performance issue.Ā  As he and I both posted – the aftercooler needs to be pulled apart on the bench.

      Last Post by: Rob Schepis posted: 1 year ago

    • 480CE idle/stumble/stall upgrades

      This topic has 4 replies, has 5 voices, and was last updated byTony Athens 1 year ago

      May 26, 2022 at 6:42 pm I have 480 6cta 8.3 m4. My port engine stall as you engage into gear moving forward or reverse. If you bump the shifter several times to get the props spinning then it will go into gear without stalling Ā  I replaced the ecm thinking that would fix it but it did not. Once the boat is moving there are no issues until you put back in neutral and try to engage back into gear. Ā Any ideas what else could be causing the stalling issue?Ā Ā Thanks for any …

      Started by: Ricky Shaneybrook


      4 Replies
      May 31, 2022 at 4:21 pm This a list of the ECM “fixes”    

      Last Post by: Tony Athens posted: 1 year ago

    • Second Alternator bracket and pulley

      This topic has 2 replies, has 2 voices, and was last updated byKane Bounds 1 year ago

      May 30, 2022 at 2:28 am Hello. Ā Looking for a Bracket to mount a second 22si alternator to my QSC 490. Ā This is a single engine application. Ā Does anyone make a off the shelf bracket? Thanks Kane

      Started by: Kane Bounds


      2 Replies
      May 31, 2022 at 5:12 am Ok Thank You. Ā Looks like itā€™s all a custom applicationĀ 

      Last Post by: Kane Bounds posted: 1 year ago

    • 155 IMT

      This topic has 3 replies, has 2 voices, and was last updated byTony Athens 1 year ago

      May 29, 2022 at 11:42 am Hi UK based so really need your help as rare engine hereĀ  QSB 5.9 2012 200 hours Take her out for first time at 75% throttle 22 kts 175f coolant both enginesĀ  2800 rpm no issue sitting on plane. Vesselview 155 IMT – throttled back 10 times but repeated. Port 10-20 degrees hotterĀ  Engineer suggested wastegate may be stuck / corroded as boat been on unused for 12 months and on river for next 12 months @ max 5 ktsĀ  This is what we were told w…

      Started by: Nick Wootton


      3 Replies
      May 30, 2022 at 4:31 pm Be concerned with this.. Nothing else at this point. Cummins Marine Aftercooler Maintenance  

      Last Post by: Tony Athens posted: 1 year ago

    • 2002 Cummins 480 CE Data Link Inactive Message

      This topic has 2 replies, has 2 voices, and was last updated byJon Tisdale 1 year ago

      May 30, 2022 at 2:57 pm Hi everyone, over the weekend I lost my port side engine to a ā€œdata link inactiveā€ message displayed on my Cummins display. Engine will now crankĀ and not start. The pcm connectors are clean and tight, the big rectangle serial connector at the back of the engine is clean and tight, that harness has the twisted wires all the way up to the display. I found a reset breaker on the engine that had a broken wire fixed that, that has battery voltage now…

      Started by: Jon Tisdale


      2 Replies
      May 30, 2022 at 4:25 pm Fully understand, Iā€™ve gone through every stitch of paper I got with the boat, none of which have a wiring diagram for the engine harnesses. That would be extremely helpful to haveĀ 

      Last Post by: Jon Tisdale posted: 1 year ago

    • 6cta loss all power after wot

      This topic has 2 replies, has 3 voices, and was last updated byTony Athens 1 year ago

      May 26, 2022 at 1:21 pm I just redid the injector pump and injectors. Everything went good and smooth until wot then it died out and wouldnā€™t go above 550 rpm. It was blowing white smoke out the exhaust and crank case breather. I blamed the injector pump timing slipped. I canā€™t get the timing pin on the engine to move again. I went with calling the over lap between exhaust and intake as tdc. Still nothing. Some people thought it was a blown turbo. Would that stop it fr…

      Started by: Wesley Gove


      2 Replies
      May 29, 2022 at 4:24 pm 1——-Your engine needs no turbo to start and run up to at least 2000++ in neutral and it wouldĀ  seem normalĀ  That is not you issue–Clark hinted the same. Ā  Ā    2————–Why was the pump & injectors re-done? Just curious. Ā  Ā    3———– If it ran good up your the WOT thing, the issue kinda sounds the like the pump injection pump based on the the work you just had done.…

      Last Post by: Tony Athens posted: 1 year ago

    • 2004 Cummins QSB 5.9 – LOSING GAUGES

      This topic has 1 reply, has 2 voices, and was last updated byClark Leighs 1 year ago

      May 26, 2022 at 6:48 am so far we removed the motor plug to the gauges, found some corrosion in the pins, cleaned them, have a lose pin, going to tighten that next – when the gauges go out we lose the oil pressure, volts, tach and fuel flow stops recording usage – motor has Smartcraft gauge cluster – replaced the Cummins Marine Harness SmartCraft V1.0 “Medusa” – replaced Cummins Mercury SmartCraft Tachometer Harness 84-879979T1 ̵…

      Started by: Stephen Hornick Jr


      1 Reply
      May 28, 2022 at 4:08 pm Check the power supply , the 12VDC and its grounding.Ā  Often the actual 12V power is Daisy chained from guage to guage.Ā  Ā  Ā If those connections are poor then thenĀ  none of the guages CAN operate properly.Ā Ā    Cary on with the signal wire connection checking , sure, but be sure the guages CAN do their jobs. The fact that all of them are doing it together would indicate to me that the 12V and grd. are more likely even though you found someĀ  …

      Last Post by: Clark Leighs posted: 1 year ago

    • Which 6BTA is this?

      This topic has 4 replies, has 4 voices, and was last updated byClark Leighs 1 year ago

      May 24, 2022 at 9:46 am I have twin 6BTA’s in my 2001 Grand Banks.Ā  The engne plate has conflicting information on it –Ā  Engine is identified as a 6BTA 220 CPL# is 2891 which is usually a 210 How can I tell so I can use the right performance and fuel curves? Ā  Thanks!

      Started by: Matt Vasey


      4 Replies
      May 27, 2022 at 8:03 am That uprating from 210 to 220Ā  HP is a paper change, not an actual engine change. The 220 is METRIC HPĀ  Ā which is a nonesense rating.Ā  Legitimate yes under SPECIAL circumstances.   Ā  It looks better on a spec. sheet. We saw the same nonesense with cars years ago with Brake HP, SAE HP, and so on.Ā  Ā THey were all legitimate ratings intended for different testing purposes and different results but of course what did the sellers use, the highes…

      Last Post by: Clark Leighs posted: 1 year ago

    • NT855 cold start valve

      This topic has 5 replies, has 2 voices, and was last updated byClark Leighs 1 year ago

      May 23, 2022 at 12:30 am I have a client with and NT855. I’m unfamiliar with these engines and the client managed to fill the sump and 2 combustion spaces with diesel by playing with what he calls the cold start valve on the fuel pump. Have removed fuel units , sucked out fuel and performed top tune but engine is smoking badly. Question, does this “cold start valve” need to be turned fully clockwise or anti clockwise for normal operating conditions. Th…

      Started by: Peter Wederell


      5 Replies
      May 27, 2022 at 7:34 am I am glad you got it sorted.Ā  Ā  Ā  I don’t know how much info got through to you but I guess enough.Ā  Ā Good.          

      Last Post by: Clark Leighs posted: 1 year ago

    • 6Bta oil blow by back into the turbo

      This topic has 2 replies, has 2 voices, and was last updated byTerry Stephen White 1 year ago

      May 25, 2022 at 7:27 pm Hi i have a 6bta 330hp- i am getting blow by back via the return to the turbo Engine runs fine no miss at all,Ā  what could it be ( head Gasket) tx terry

      Started by: Terry Stephen White


      2 Replies
      May 26, 2022 at 9:08 pm Tx, I will take some pictures I purchased the boat dec 2021, it had a new turbo fitted ( both engines) engine hours approx 800 the boat had sat around for about 2 years, but started regularly, no sign of any oil leaks prior to trip, we brought the boat down the coast & had oil going back into the turbo intake, so only used 1 engine & just used the 2nd engine for docking engine doesn’t seem to miss at all, blows blue smoke tx terry …

      Last Post by: Terry Stephen White posted: 1 year ago

    • Oil Leaking from engine mount bracket 6bta370

      This topic has 5 replies, has 4 voices, and was last updated byJ Dragon 1 year ago

      May 25, 2022 at 3:58 pm Hello everyone, I have a 6bta 370hp engine with oil leaking from the engine mount bracket underneath the sea water pump. I don’t see the oil leak at the gear, only underneath the mount. And it’s a pretty steady drip. Leaking after a 5hour cruise.Ā 

      Started by: Shant Melkonyan


      5 Replies
      May 26, 2022 at 6:29 pm Hard to tell from pics Aside from RW pump gasketā€¦ If your belt cover is off check that the bottom bolt on that side was shortened and torqued Also check tappet cover gasket behind injection pumpā€¦can drip down<br /><br />

      Last Post by: J Dragon posted: 1 year ago

    • 6BTA 5.9 coolant drain procedure

      This topic has 6 replies, has 6 voices, and was last updated byClark Leighs 1 year ago

      March 12, 2019 at 9:13 am Hi, Relatively new to diesel maintenance so please forgive me if this question is a little basic for this forum. The water heater on our boat is leaking and I’ve ordered a new unit. Before beginning the replacement I want to make sure that I understand the procedure for properly draining the coolant and replacing it so as to avoid air pockets. I know that I could probably avoid draining all of the coolant but since I do not know when the…

      Started by: Gene Prather


      6 Replies
      May 26, 2022 at 8:24 am I will mention what I did when I first got my engine many years ago. See attachement.  

      Last Post by: Clark Leighs posted: 1 year ago

    • Raw water chemical flush QSC 8.3l

      This topic has 2 replies, has 3 voices, and was last updated bySteve Lewis 1 year ago

      May 25, 2022 at 7:08 pm I just purchased a CABO with these motors and my survey recommended I do this flush. I donā€™t have sea strainers so how do I get the barnacle buster into the system safely? Thank you.

      Started by: Keith


      2 Replies
      May 26, 2022 at 6:38 am If you want to see a video of what Rob is recommending you can go check out Mikelson Yachts Youtube.Ā  I am challenged right now in getting url links to post so I will just write the name of the video to watch. “What engine zincs look like after a year and a half with a fresh water…….”Ā  Forgive Sam for getting some of the part names incorrect but you see where the connections are made and how they run Barnacle Buster throu…

      Last Post by: Steve Lewis posted: 1 year ago

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