Cummins Marine Diesel Repower Specialists Forums Marine Transmissions ZF 220A Hard To Shift Out Of Forward

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  • #20486

    John Fliegel
    Participant
    Vessel Name: Living The Dream
    Engines: Volvo TAMD 63P
    Location: Erie
    Country: USA

    At idle speed, I can shift easily between forward, reverse and neutral. After taking the boat out and running, my port transmission requires a fair amount of force to move from forward to neutral. After the initial popping feel when enough force is applied, the shifter moves easily into neutral. Once in neutral at idle speed, the transmission once again moves easily in and out of all positions. The oil level is good and the oil looks clear and clean like it just came out of the can. There are no other indications that there is something wrong with the transmission. Does anybody of any idea what I should be looking for to correct the problem?

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  • #20494

    Rob Schepis
    Forum Moderator
    Vessel Name: Tenacious
    Engines: 6BTA 5.9 330's - "Seaboard Style"
    Location: Long Island, NY
    Country: USA

    Shift Valve Lever

    Have you disconnected the cable at the tranny and verified it is not a lever/cable issue? Once confirmed it is not a lever/cable issue investigate the shift valve for marine age. Post some pictures of your engines/gear and specific pics of your gear shift lever. Here’s a link with info and pictorial:

    ZF220A & ZF220V Shift Valve Lever Repair Kit

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