Cummins Marine Diesel Repower Specialists Forums Cummins Marine Engines QSB HX zincs broke off, acid flush HX?

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  • #110013

    Robert Vetrano
    Participant
    Vessel Name: Knot Flying
    Engines: qsb 5.9
    Location: Merritt Island FL
    Country: USA

    Twin QSBs. Freshwater flush installed and used religiously (installed Spring 2020, after the sbmar seawater protocol which I did Summer 2019)

    I was changing out pencil zincs and both the HX zincs broke off, and there’s some clogging of the HX tubes at the bottom, with the built up zinc material. Can’t get to the tubes with a rod, should I just do an acid flush of the seawater circuit to clean that up? Or leave it be? Temps have been rock solid and not creeping up.

    Thx.

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  • #110129

    Rob Schepis
    Forum Moderator
    Vessel Name: Tenacious
    Engines: 6BTA 5.9 330's - "Seaboard Style"
    Location: Long Island, NY
    Country: USA

    Sounds good.

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    #110103

    Robert Vetrano
    Participant
    Vessel Name: Knot Flying
    Engines: qsb 5.9
    Location: Merritt Island FL
    Country: USA

    Backflushed my system. Went very smoothly using my freshwater flush setup. HXs all cleaned out now, with shortened zincs in place. Note to self: check pencil zincs more frequently, lol.

    Thanks for the help all.

    #110073

    Rob Schepis
    Forum Moderator
    Vessel Name: Tenacious
    Engines: 6BTA 5.9 330's - "Seaboard Style"
    Location: Long Island, NY
    Country: USA

    Zincs ……..

    Here’s a thread on zinc installing that addresses that HX zinc bottoming out.
    https://www.sbmar.com/community/topic/pencil-zinc-install/#post-31085

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    #110054

    Robert Vetrano
    Participant
    Vessel Name: Knot Flying
    Engines: qsb 5.9
    Location: Merritt Island FL
    Country: USA

    I also notice the zincs hit that bolt housing. Good call on trimming it.

    #110036

    Scott Lambert
    Participant
    Vessel Name: Old Man River
    Engines: Cummins QSB 5.9
    Location: Akuna Bay, Sydney
    Country: Australia

    I had the same issue with my QSB. Cleaned it out as best as I could and haven’t had any further problems.
    I realised that the zincs were too long and hit the bolt housing in the middle of the HX. They would then bond to the bolt housing and when they were removed the brass cap would come out leaving the remaining zinc in place. Obviously whoever was changing the zincs before I owned the boat left them there to build up. Now I cut about 1/4 inch off the end of the new zinc with a hacksaw before I put it in. No more problems

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    #110025

    Robert Vetrano
    Participant
    Vessel Name: Knot Flying
    Engines: qsb 5.9
    Location: Merritt Island FL
    Country: USA

    Tony, I bench serviced all seawater components summer of ‘19 per your protocols. I installed the fwf setup a few months after that service. I did pull the hx endcaps off to remove the broken zinc remnants…..that’s when I saw the zinc “residue”
    or whatever it is, sitting in the bottom of the hx. I vacuumed out most of it but saw some of it blocking the lower tubes of the HX.

    Just not sure if I should leave it? Or do a flush to get rid of it.

    #110023

    Tony Athens
    Moderator
    Vessel Name: Local Banks
    Engines: QSB 6.7 550 HP
    Location: Oxnard, CA
    Country: USA

    1)—————History of “on the bench”, off engine aftercooler servicing” ?

    2)————-If you are worried about the HX, what not just pull the end caps and clean out the zinc pieces you are concerned about?

    Tony

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