Cummins Marine Diesel Repower Specialists Forums Cummins Marine Engines 1996 6CTA mechanical tach drives

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  • #134035

    1969Roamer46
    Participant
    Engines: 1999 6CTA M2 420
    Location: Mid-Atlantic

    I’m doing a massive refit on a 1969 Chris Craft Roamer 46, and part of that project involved repowering to Cummins 6CTAs. I’m trying to keep cool old parts where it makes sense, so I was very pleased to find a set of low (400) hour engines with mechanical tach drives. I sent all of my gauges off to be rebuilt, including the OEM cable-drive tachs, which I had recalibrated from 5000rpm max to 4000. They came back perfect, rechromed, new faces, new glass, and .1 hours on the meters. The original drive cables are in excellent condition. But when I tried to connect the OEM Chris Craft tach cable to the Cummins tach drive, two problems became apparent.

    1. Chris Craft’s drive cable ends in a 1/8″ square drive core that’s inset 1/2″ inside the cable. But the Cummins tach drive uses a sort of key drive that requires the core to extend out 1/2″ – 1″ beyond the cable end. But the bigger problem is:

    2. On the starboard side, the tach drive works fine, so all I need is some sort of adapter between the square drive core and the key style cable end Cummins used. But on the port engine, the drive doesn’t work because the coupling is missing between the injection pump driveshaft and the the tach drive gearbox. Worse (assuming the part is still available, which I haven’t been able to find online) it appears as if the front cover might have to come off to install the part IF I can find it.

    The pictures tell the tale.

    Anybody have any thoughts on this?

    Thanks in advance.<br />Q

Viewing 5 replies - 1 through 5 (of 5 total)
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  • #134844

    Tony Athens
    Moderator
    Vessel Name: Local Banks
    Engines: QSB 6.7 550 HP
    Location: Oxnard, CA
    Country: USA

    Perseverance to the max! Good job..

    Let’s hope the “monkey motions” last.. Be sure all that rotates stays oily/greasy..

    #134835

    1969Roamer46
    Participant
    Engines: 1999 6CTA M2 420
    Location: Mid-Atlantic

    Success!!!

    The adapters arrived from ISSPRO and they fit perfectly.

    It’s funny…I’ve known people who call the OEM Chris Craft mechanical tachometers “clickers” because they often make clicking sounds while in operation. But I attached a drill to the adapter and locked it in at a set RPM, then took a look at the tachs to make sure they were working. At ~600RPM, there’s no clicking at all. The rebuilt tachs are silent and working great! Now I just need to get the boat in the water so I can finally fire up these Cummins 6CTAs and see the tachs showing real engine RPMs!

    #134568

    1969Roamer46
    Participant
    Engines: 1999 6CTA M2 420
    Location: Mid-Atlantic

    The site wouldn’t let me upload a picture of the adapter, so I’ll try again.

    #134565

    1969Roamer46
    Participant
    Engines: 1999 6CTA M2 420
    Location: Mid-Atlantic

    As luck would have it…or perseverance, I spent hours rooting around online and running into many dead ends, I found the OEM Cummins C-Series mechanical tach drive hub, PN 3907757.Ā  It’s very easy to install. The round cover unscrews from the front gear cover. I removed the gear drive, put the machine screws that secure it back in place, then used a long screw driver between the two bolt heads to give me the leverage needed to start it turning. Popped the new part in and put it all back together in less than five minutes.

    And less than an hour ago, I got off the phone with Don over at ISSPRO, who is sending me the two adapter pieces that will connect the OEM Chris Craft 1/8″ square tach cable core to the 3/16″ tang style that Cummins used. It’s the part in the lower right corner of one of the pictures below.

    #134562

    Clark Leighs
    Participant

    Have you considered approachingĀ  a machinist to make what you need?Ā  Ā Get a spare of each made if possible.

     

     

     

     

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