Home » Tony’s Tips » Marine Transmission How To's & Photos » ZF 220A or ZF 220V Coupling Removal & Seal Replacement

ZF 220A or ZF 220V Coupling Removal & Seal Replacement

A leaking seal is most likely related to ā€œwear & tearā€ (maybe rust), and/or a leaking thru-bolt that connects the couplingā€¦ Either way, itā€™s an easy fix IF access is good and the gear is not a total rust bucketā€¦

Be sure to polish out the seal landing area on the coupling using a lathe with 150G & oil before putting it all back togetherā€¦ Install all with Rectorseal #5 and be sure to use grease on the seal contact area.

You will need a medium duty but small puller of some type to remove the coupling unless the bolt has been loose and the spline has wornā€¦ As gears go, the 220A is easy to deal with IF itā€™s EXTERIOR is not too rustyā€¦ If it is, then you will need to be much more clever in dealing with it. The new seal can be matched at a good bearing house (maybe $35?). Good access will play a major roll in the amount of frustration for the jobā€¦……

Standard RH thread – It is very tight & is supposed to be (275 NM). To loosen, we recommend to always use an good IMPACT wrench if possibleā€¦ You just need the right tools. One to lock the hub and the other to loosen the BOLT.

As I said, access is the key along with the proper tools to do the job. Good Luck!!

220A-V Seal Housing 220A-V Coupling Removal (1) 220A-V Coupling Removal