Cummins Marine Diesel Repower Specialists Forums Cummins Marine Engines Heavy Soot Around Turbo Wastegate

  • Creator
    Topic
  • #20329

    QSCIsMe
    Participant
    Engines: QSC 540
    Country: United States

    This was discovered on my boat today. Port engine turbo. Any idea what the problem could be/how to repair if possible?

Viewing 7 replies - 1 through 7 (of 7 total)
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    Replies
  • #106585

    Marco Pati
    Participant

    Rick — were there torque specs when resetting the bolts on the cover plate?

    #104888

    Marco Pati
    Participant

    Suffering from waste gate soot as well

    Team — I have 2008 QSC 8.3s on a Sea Ray 44 (1380 hrs) and am also having soot buildup on occasion (stbd engine). I have been watching when it happens, and seems to be (a) on hard acceleration when the turbo spools up – throttles >2100 rpm, or (b) during long runs with set rpm 2100-2200. I can tell the soot is happening when the load splits between the two engines and the fuel consumption jumps on the stbd engine. Soot levels and location are similar to the photos on the thread.

    Bringing the throttles up slowly seems to avoid the issue under acceleration, but not at cruise.

    Any ideas on if I should dive into flange gasket replacement or use high-temp paste (I saw the discussion about Deacon High Temp paste).

    I’m a season away from the 5 yr/500 hr major maintenance. Looking to see if I can make it that far. Recommendations welcome. Is this a good way to go?

    Thanks
    Marco – VaBeach

    #23028

    Rick
    Participant
    Vessel Name: SEA DUCK TOO
    Engines: QSC 600
    Location: North Carolina
    Country: USA

    QSC 600 Wastegate Gaskets

    Had the same really messey soot issues….DeMann CUMMINS replaced with new style metal gasket verses what looked like a synthetic material from original build. No problems now.

    #20467

    QSCIsMe
    Participant
    Engines: QSC 540
    Country: United States

    Thanks for the responses (didn’t have the email responses box checked so didn’t realize there were responses). Will try to get better pics soon and check out the sealant stuff.

    #20403

    Tony Athens
    Moderator
    Vessel Name: Local Banks
    Engines: QSB 6.7 550 HP
    Location: Oxnard, CA
    Country: USA

    Chris,

    Some good stuff listed here.. Wonder if it available is smaller quantities?

    When I catch my breather, I’ll drop them a note..

    How are thing going with you? Drop me an update/note with you get a minute..

    Tony

    #20395

    Chris Dahl
    Participant
    Vessel Name: Becky
    Engines: QSB6.7 480
    Location: Anacortes, WA
    Country: United States

    High temp paste

    Deacon makes some fairly high temp paste/sealant compounds that are probably very suitable for the scenario of sealing up the waste gate shaft and cover.

    http://www.deaconindustries.com/flange-gasket

    #20338

    Tony Athens
    Moderator
    Vessel Name: Local Banks
    Engines: QSB 6.7 550 HP
    Location: Oxnard, CA
    Country: USA

    Waste Gate exhaust soot / leakage

    I have yet to see Waste gate linkage not seep some soot–They all do ( molecule by molecule) but yours is a little excessive.. Clean it all up and watch it for awhile………In the mean time, I need to find how to get the some of the high temp paste that Cummins uses to semi-seal the shaft, and seal the round cover.. .Been meaning to do this, but keep forgetting

    How about a picture from farther away so I can see the entire turbo & exhaust..I need to be sure something else may not be going on too.

    Tony

Viewing 7 replies - 1 through 7 (of 7 total)

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