Cummins Marine Diesel Repower Specialists Forums Cummins Marine Engines Benefits of Freshwater Flushing

  • Creator
    Topic
  • #38983

    firehoser75
    Participant
    Engines: Cummins 6BTA M3-330 HP
    Location: Nanaimo, BC
    Country: Canada

    In the last while, there has been some discussion on the forum where the benefits of freshwater flushing have been debated. I am no expert and often seek help from the contributors here, but now, I am a big believer in freshwater flushing.
    This fall, I have undertaken some maintenance on my engine, including replacing the idler pulley, refurbishing the alternator, removing the fuel cooler, and doing the aftercooler.
    It has been 2 full summer cruising seasons and about 350-400 engine hours since the raw water cooling system was serviced. At that time, the aftercooler looked to be relatively new. The mechanic I used (I had an exhaust hose overheat that I was trying to solve), didn’t reassemble the aftercooler to Seaboard’s specs (he did use a small amount of grease), so I wanted to take it apart to ensure it stays in good shape. The engine has been freshwater flushed as often as I could (but certainly not after every use as some marinas don’t have water to spare and we anchor alot) and was stored over the winter with a solution of “salt away” in it.
    I have attached some photos of the cooler right after I took it apart. It looked great, with no corrosion at all!
    I examined the gear cooler, and it looks just as good.
    I will continue to freshwater flush as often as I can. To me, it appears to definitely be worth it!
    Regards,
    Tom

Viewing 20 replies - 1 through 20 (of 20 total)
  • Author
    Replies
  • #54297

    Javier
    Participant
    Vessel Name: GUANCHITO
    Engines: Cummins QSB 5.9 425CV
    Location: EspaƱa
    Country: EspaƱa

    Otro tipo de toma agua de puerto

    Buenas os pongo alguna foto del sistema de enjuague que montƩ en los motores.
    Saludos

    #53407

    DeWayne Enyeart
    Participant
    Vessel Name: Buster
    Engines: Cummins 6BT5.9-M
    Location: Olympia, WA
    Country: USA

    Emergency dewatering system

    The primary reason for my modification of the sea water cooling system was for fresh water flushing. I neglected to mention that this modification could also be used for emergency vessel dewatering.

    #50474

    Rob Schepis
    Forum Moderator
    Vessel Name: Tenacious
    Engines: 6BTA 5.9 330's - "Seaboard Style"
    Location: Long Island, NY
    Country: USA

    All is good. Wow, at 800rpms I think I would take the dock for a ride! (or atleast a part of it…)

    #50468

    DeWayne Enyeart
    Participant
    Vessel Name: Buster
    Engines: Cummins 6BT5.9-M
    Location: Olympia, WA
    Country: USA

    Why run engine under load?

    Rob:
    Short answer: habit
    You are correct that the engine was not cold before the freshwater flush. It has been my practice not to run the engine without a load. The engine was in forward gear @800 RPMs for the flush procedure. I do not have data to support my habit as a ā€œBest Practice.ā€

    #50280

    Rob Schepis
    Forum Moderator
    Vessel Name: Tenacious
    Engines: 6BTA 5.9 330's - "Seaboard Style"
    Location: Long Island, NY
    Country: USA

    Nicely done and thank you for the detailed write up and photos, that will surely help others. Why do you run the engine under load? Isnā€™t the flush performed after you come back in so the engine should be at operating temperature or close to it, sheā€™s certainly not cold?

    #50274

    Tony Athens
    Moderator
    Vessel Name: Local Banks
    Engines: QSB 6.7 550 HP
    Location: Oxnard, CA
    Country: USA

    You thought it out well as to how you could do it, and then you went for it………………… Works for you and if are diligent about over the years to come, the results are well worth the effort..

    Good job!

    Tony

    #50235

    DeWayne Enyeart
    Participant
    Vessel Name: Buster
    Engines: Cummins 6BT5.9-M
    Location: Olympia, WA
    Country: USA

    Another version of a freshwater flush system

    The attached photos show the freshwater flush system that has been installed on my trawler.
    1. Seawater inlet valve closed; freshwater inlet valve open
    2. A close up shot of #1
    3. Freshwater inlet valve closed; seawater inlet valve open following the freshwater flush
    4. Freshwater supply hose coiled in bilge
    Supply list:
    1. T-fitting
    2. Reduction bushing
    3. Ball valve
    4. Hose barb
    5. 3/4″ reinforced potable water hose
    6. 5 gallon bucket
    Freshwater flush procedure:
    1. Engine running under load in slip
    2. Place 5 gallon bucket in cockpit
    3. Connect garden hose to dockside water bib
    4. Place other end of garden hose into bucket
    5. Turn dockside water full ON
    6. Place end of red hose into bucket
    7. When bucket is full of water, open freshwater inlet valve.
    8. Close seawater inlet valve
    9. Flush for 5″
    10. Turn dockside water supply OFF
    11. Turn engine OFF
    12. Close freshwater inlet valve
    13. Open seawater inlet valve
    14. Coil red hose and place in the bilge
    The combination of a 3/4″ garden hose and the dockside water pressure keeps the bucket full during the flush process. The red hose does not collapse during the flush process. The bucket is about half full of water when the engine is shut off.

    #49547

    Mike Schmidt
    Participant
    Engines: Cummins 6bta 330hp

    Mike,

    If your exhaust in ā€œinherently safeā€ as to water flow to the exhaust exit into the ocean, then you would not even have to start the engine to do it this way or shut the seacock if hooked up the the OUTPUT port on the pump..

    Letā€™s ā€œseeā€™ what you have between the MIXER and the exhaust exit. Pics and an elevation sketch in relation to the LWL sitting at the dock.

    Tony

    Well, I have a lift muffler so I’ll have to run to flush. Can I run it with the seacock closed but with a garden hose running to the output port of the pump?

    #49526

    Tony Athens
    Moderator
    Vessel Name: Local Banks
    Engines: QSB 6.7 550 HP
    Location: Oxnard, CA
    Country: USA

    Fresh water flushing

    Mike,

    If your exhaust in “inherently safe” as to water flow to the exhaust exit into the ocean, then you would not even have to start the engine to do it this way or shut the seacock if hooked up the the OUTPUT port on the pump..

    Let’s “see’ what you have between the MIXER and the exhaust exit. Pics and an elevation sketch in relation to the LWL sitting at the dock.

    Tony

    #49511

    firehoser75
    Participant
    Engines: Cummins 6BTA M3-330 HP
    Location: Nanaimo, BC
    Country: Canada

    Hi Mike,
    I have seen several (and heard about many more) boats that have a similar sea strainer setup as mine. I don’t think there is much risk of doing permanent damage to the lid, especially if you have a shop do the work.
    As far as water flow, I have an Aqualarm water flow alarm installed between my strainer and the SMX pump. When I am running with the through hull closed and only the garden hose on, this alarm sounds. However, the pump stays cool (have held my hand on it for a complete flush) and I am getting enough water to lube the impeller. I only run like this for a few minutes. If the perceived lack of water scares you, just leave the through hull partially open. It will still “flush” and be much better than leaving the system full of straight salt water.
    It is best to use a good quality garden hose, as the engine will partially collapse a “soft pliable” hose.
    You can try other methods, but this one is inexpensive (equipment and setup wise), and only takes about 10 minutes (or less) for the whole process.
    As stated earlier, there are other methods, but his one works and is very easy.
    Good luck,
    Tom

    #49356

    Mike Schmidt
    Participant
    Engines: Cummins 6bta 330hp

    Rather than tapping the lid, what would be the disadvantage of simply connecting a valve and fresh water (hose) line to the output port on the SMX water pump? With the seacock closed, would the water supply at this port keep the impeller sufficiently wet to avoid damage? Would there be any issues… maybe related to the vacuum created due to the closed seacock and small water supply at the garden hose? I feel like this could be the best method because it would avoid messing with the structural integrity of the strainer lids…

    #49333

    Rob Schepis
    Forum Moderator
    Vessel Name: Tenacious
    Engines: 6BTA 5.9 330's - "Seaboard Style"
    Location: Long Island, NY
    Country: USA

    If you don’t already own the proper tap and drill bit probably best to just pay to get it done. But if you’d rather invest in the tools and DIY then McMaster Carr has what you need – the drill bit, the tap and the fittings.

    #49318

    Tony Athens
    Moderator
    Vessel Name: Local Banks
    Engines: QSB 6.7 550 HP
    Location: Oxnard, CA
    Country: USA

    If you cannot do it in-house, then you can send them to us or a shop that knows what you need,

    Maybe an hour of shop time for 2 lids , $25-30 in materials, and some return shipping. We typical install a brass garden hose connection or 3/4″ barb as we think that is the easiest to work with.

    Tony

    #49165

    Mike Schmidt
    Participant
    Engines: Cummins 6bta 330hp

    How do you go about tapping the lid with a hole that big? Machine shop?

    #48775

    firehoser75
    Participant
    Engines: Cummins 6BTA M3-330 HP
    Location: Nanaimo, BC
    Country: Canada

    My Set Up for Flushing

    Hi Finalee,
    My freshwater flush setup is quite simple but effective, however, the engine must be running. There is an attachment point for a “standard garden hose” on the lid of my raw water (Groco) strainer. I just attach a dock water line to this attachment, open the through hull, turn on the freshwater, and start the engine. Then close or partially close the through hull and run the engine at idle for a few minutes. Shut down the engine and the freshwater at the same time (or water slightly ahead of engine shutdown) and you are done other than putting the hose away. As Tony stated, there are other ways to do this, but my boat came setup like this when I bought her.
    Hope that helps,
    Tom

    #48716

    Tony Athens
    Moderator
    Vessel Name: Local Banks
    Engines: QSB 6.7 550 HP
    Location: Oxnard, CA
    Country: USA

    Fresh water flushing

    Go to “search” Just type flushing . Maybe 60+ various posts and ideas on the subject.

    How you do it is not engine type specific… It’s more a an how your engine is installed and plumbed specific..

    Tony

    #48700

    RiggersandFinsBda
    Participant

    Hello Tony, where can I find a good instsl ‘how-to’ for a flush system for a 6CTA M2, cpl1929

    #47706

    Mike Mason
    Participant
    Engines: Qsb 5.9 380
    Location: San Diego
    Country: Us

    Same results here. We FWF eveytime the boat is used. Takes 5 minutes and results are well worth the time. No brainer.

    #47485

    David R Flamer
    Participant
    Vessel Name: Tax Break
    Engines: QSB5.9 380
    Location: Marina del Rey/Channel Islands Harbor, CA

    Zincs after one year with fresh water flushing

    I’ve been trying to fresh water flush after every single run. I have just changed the zincs on both engines and was surprised to see that they were in pretty good shape. They were in the engines about one year.

    Picture is attached.

    #38989

    Tony Athens
    Moderator
    Vessel Name: Local Banks
    Engines: QSB 6.7 550 HP
    Location: Oxnard, CA
    Country: USA

    All I can say is that anyone that thinks FRESH WATER FLUSHING will not pay major dividends over 10-20 years has no clue……….. IMO, more than worth the effort if you have the time vs. the $$ it will cost if you don’t do it..

    Thanks for sharing..

    Tony

Viewing 20 replies - 1 through 20 (of 20 total)

You must be logged in to reply to this topic.