Tony's Tips ARTICLE DATE: 10/01/2006
Marine Exhaust Systems
 
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Introduction Exhaust Size Designing a System Design Failures Building a System Dry Exhaust
Underwater Exhaust Exhaust Images-1 Exhaust Images-2 Exhaust Images-3 Exhaust Images-4 Summary
Exhaust System Images - 4
Starboard side - 6LYA-2 440 Yanmar w/ 4" dry riser to 6" mixer to modified lift muffler-notice active "anti-siphon" bypass just right of riser.
Port side - 6LYA-2 440 Yanmar w/ 4" dry riser to 6" mixer to modified lift muffler-Both of these engines flooded with the "factory wet elbows" on the vessels maiden voyage.
3" dry to 6" mixer with 2" inlet. Flared "spray ring" - makes for high velocity and full spray water flow without undue restriction.
OEM lift muffler design that failed on maiden voyage. 6" modified lift muffler.
Yanmar 6LPA-V-Drive, 3" dry to 5" mixer Custom riser.
Simple 4 dry riser to 6" mixer. An example of how to use "all available height" in the engine room when designing a safe wet exhaust.
Rubber 90's - Reliable way to accomplish exhaust connections in many cases. Exhaust water by-pass.
Cummins 350 C with 4" dry riser to 6" mixer-V-Drive set-up.
A typical 4" to 6" dry riser adaptation welded to a factory supplied SS turbo flange on an earlier Cummins QSL. Exhaust water "by-pass" and active anti-siphon out side of vessel.
One of the simplest of all exhaust systems - Straight back, straight down, and out the transom BELOW the water line at exit. High mount Turbo on a Cummins C with a V-drive. Another example of a "High Mount Turbo" exhaust system. Notice our method on "hose clamping" for the exhaust hoses, and the accessory drives used for this high hour/hard use commercial application.
This shows how we "mock-up" in the shop using supplied measurements from the other side of the country. A simple drawing with the needed measurements is all that is needed to make a "perfect fit".
Twin Series 60 Detroit's - 6" dry riser to 8" mixer to 10" collector to twin 6" outlets. Tight 4" dry riser to 5" mixer on Cummins 6BTA 315.
Cummins 6BTA 315 - 4" dry riser to 5" mixer to 6" surge tube.
 
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For more information contact: tony@SBMar.com